MTHPUMPS T31 SERIES Скачать руководство пользователя страница 9

Page 509

5B —  Disassembly of the P2 Unit.

5D — Reassembly of the P2 Unit.

An exploded view of the unit, Figure 5-3 

is provided for referencing the numbers 

in the following procedures, i.e. flinger 

(#21).

5B Disassembly

The following tools and equipment are 

needed for disassembly of the P2 unit:

Tools:

1. Soft plastic or wooden mallet.

2. Arbor press or vise.

3. 3/4" X 6" piece of water pipe.

4. Internal snap ring plier.

5. Penetrating oil.

When installing or removing bearings 

from the shaft, the use of an arbor 

press is strongly recommended.

To disassemble the pedestal:

Refer to Figure 5-3 for reference to the 

numbered parts in the procedures.

1. Remove the flinger (#21) located in 

the pump end of the bearing pedestal 

(#3).

supported during this operation, no 

damage will be done to the bearings.

3.  Repeat step 2 to remove the other 

bearing. Good support used on the 

inner races will prevent bearing 

damage.

5C Inspection of Components

Thoroughly clean all parts. All compo-

nents should be examined for wear and 

corrosion. Replace any parts showing 

visible wear.

Check to be certain that a press fit 

still exists between the shaft and the 

bearings. New bearings, or at least 

cleaned and re-greased bearings, are 

recommended.

Check the shaft for galling, pitting, 

and corrosion. Surface corrosion on 

the pump portion of the shaft must be 

removed so the seals will slide freely 

during assembly. The shaft diameter 

3

24A

17

23

P2 BEARING PEDESTAL

33

4

21

24

Figure 5-3

30

NAME/DESCRIPTION

PART NO. QTY.

Bearing Pedestal

3

1

Snap Ring/

Bearing Retaining

4

1

Shaft

17

1

Flinger

21

1

Key Coupling

23

1

Ball Bearing/Inboard

24

1

Ball Bearing/Outboard

24A

1

Coupling Guard/Halves

30

2

Capscrew

33

4

Figure 5-4

should be no smaller than .002" below 

the nominal fractional seal sizes. 

Remove any nicks or burrs which may 

have occurred during disassembly. Re-

clean parts as necessary.

5D Reassembly

All parts should be visually inspected 

and cleaned or replaced as outlined 

in 5C above. It is recommended that 

the bearings be replaced anytime the 

bearing pedestal is disassembled for 

service.

1.  Using an arbor press, install the 

bearings on the shaft prior to install-

ing the shaft into the pedestal. A 

steel “donut” with the proper inside 

diameter and outside diameter, 

Refer to Chart 1, should be used 

between the arbor face plate and 

the lower bearing to insure proper 

installation and to prevent bearing 

damage. The bearings must seat 

against the shoulder for proper 

alignment. Refer to Figure 5-7. *Also 

refer to Alternate bearing installation 

procedures.

2. Using a snap ring plier, remove snap 

ring (#4).

3. Open the jaws of the vice approxi-

mately 2-1/4".

4. Place the pedestal, pump side down, 

on the jaws. Refer to Figure 5-4.

5. Using a plastic or wooden  

mallet, gently tap on the end of the 

shaft until it slides out of the frame. 

Both bearings should come out with 

the shaft. Do not use a metal ham-

mer, severe damage to the shaft will 

occur.

6. Using the arbor press, remove the 

two (2) bearings from the shaft. Refer 

to Figure 5-5. If the inner race is well 

Figure 5-5

If an arbor press is not available, a 

bench vise may be substituted using 

the following instructions.

1.  Remove the pedestal and  

close the jaws to approximately 

1-1/8".

2.  Place the shaft with either  

bearing resting on top of the jaws 

and gently tap on the end of the 

shaft until the bearing is removed. 

Refer to Figure 5-6.

Figure 5-6

Figure 5-7

CHART 1

P2

Inside Diameter

1"

Outside Diameter

2"

2.  Place the pedestal, pump mounting 

surface up, in a vise or suitable 

fixture and insert the bearing assem

-

bly. It should be possible to install 

the shaft assembly with firm thumb 

pressure. Refer to Figure 5-8. If 

more force is required, the butt end 

of a hammer handle or plastic mallet 

may be helpful. The shaft assembly 

should never be forced or driven in.

Содержание T31 SERIES

Страница 1: ...Manual HORIZONTAL CLOSE COUPLED FLEXIBLE COUPLED Distributed in the UK by Pump Engineering Limited Unit B1 Riverside Industrial Estate Littlehampton West Sussex BN17 5DF United Kingdom Tel 01903 7309...

Страница 2: ...turer s instructions for connecting the motor Note the correct rotation and wiring diagrams on the assembly Make sure the motor rotation and speed matches that required for the pump When making electr...

Страница 3: ...components required for servicing plus bearings shaft and drive keys for flexible coupled pumps should be obtained A factory rebuild should be considered whenever your disassembly indicates rebuildin...

Страница 4: ...ing Other means such as pipe hangers and pipe supports should be used to carry piping to avoid misalignment and distortion Consideration should be given to thermally induced expansion and contraction...

Страница 5: ...turn over by hand after they have been allowed to dry out inside New pumps from the factory are tested using rust inhibitors to preclude this possibility On site system flushing may remove these inhi...

Страница 6: ...age from dry run ning is eliminated Suction lines may be large reducing line losses and minimiz ing the potential of cavitation damage There are no check valves or priming devices to fail or require m...

Страница 7: ...et face down on a clean flat surface Look into the opening in the center of the motor bracket and you will see a portion of the seat Insert the 11 16 dowel and very gently tap the seat until it drops...

Страница 8: ...Place the large O ring 7 into the outside O ring groove in the motor bracket Place the two 2 smaller O rings 8 into the smaller O ring grooves 9 Place the cover 2 over the motor bracket and install t...

Страница 9: ...have occurred during disassembly Re clean parts as necessary 5D Reassembly All parts should be visually inspected and cleaned or replaced as outlined in 5C above It is recommended that the bearings b...

Страница 10: ...strainer or foot valve too small or clogged Inspect and clean out as necessary Fittings and lines should be at least equal to the pump suction size 8 Discharge head too high Install a pressure gauge...

Страница 11: ...a few weeks the noise level will diminish and will be noticeably quieter as it approaches a run in condition 6G Mechanical Problems 1 Short bearing life Bearings damaged due to leaky seals Coupling m...

Страница 12: ...that a Product has failed to meet its Operational Specifications the Purchaser must request a Return Goods Authorization RGA in the manner specified at http www mthpumps com and supply any additional...

Отзывы: