MTHPUMPS T31 SERIES Скачать руководство пользователя страница 3

Page 503

selected. The usual method for increasing 

NPSH is to raise the static head on the 

pump inlet, (H

s

).

By definition, NPSH means: “net positive 

suction head” above the vapor pressure 

of the pumped liquid available at the cen-

terline of the pump. It should always be 

given in feet of pumped liquid. The NPSH 

is actually a measurement of the amount 

of energy available in the pumped liquid 

to produce the required absolute entrance 

velocity in the pump. If a pump requires 

more energy (or NPSH) than is available 

at a given capacity, the pressure at the in-

let will fall below the vapor pressure of the 

pumped liquid and loss of performance 

will result.

P

s

 = Pressure in the suction vessel in 

PSIA.

P

vp

 = Vapor pressure of the pumped fluid 

in PSIA.

H

s

 = Static height of the pumped fluid 

above (+) or below (-) the centerline of the 

pump.

H

f

 = All friction losses from the vessel to 

the pump.

NPSH = 2.31(            )+ H

s

- H

f

For boiling liquids, P

s

 and P

vp

 are equal. 

This item then becomes zero and can be 

omitted from the equation.

1D6 Noise

Regenerative turbine pumps typically pro-

duce a high pitched whine that increases 

in intensity as the differential pressure pro-

duced in the pump increases. While high 

frequency sound is attenuated more easily 

than lower frequencies, piping structures 

and the fluids in them readily transmit 

noise. Motors, bearings, and other rotating 

components add to noise and sometimes 

create objectionable harmonics.

Careful pump installation can contribute to 

noise reduction. Proper alignment of the 

pump and driver is essential.

Adequate supports for the inlet and 

discharge piping is equally important. 

A degree of noise reduction may be 

obtained when the pumping unit is sup-

ported free of building structures by the 

use of vibration isolators, flexible piping 

and conduit connections. Elastomer type 

couplings are the best choice to separate 

motor noises from the fluid and piping 

structure.

1D7 Freezing

When ambient temperatures drop below 

the freezing point of the fluid in a pump, 

consideration should be given to heating, 

insulating, or draining the pump. If you 

choose draining the pump, and it will only 

be for a short period, first remove the 

drain plugs and drain the lines to and from 

the pump. Carefully blow out the pump 

with compressed air to clear all internal 

cavities of fluid.

1E Recommended Spare Parts

FOR CRITICAL SERVICES - a duplex in-

stallation, with two identical pumping units 

P

s

 - P

vp

sp. gr.

in parallel, is the safest and many times 

the most cost effective choice.

FOR IMPORTANT SERVICES - a stand-

by pump, ready for installation is advised.

Special pricing and new pump warranty is 

offered for factory rebuilding. Turn around 

time can be as short as one or two days 

for standard models.

FOR ROUTINE MAINTENANCE - only 

the mechanical seals and a complete set 

of “O” ring gaskets are recommended. 

Should additional components show 

wear, they are available from stock at the 

factory.

FOR SERVICING A PUMP THAT DOES 

NOT PRODUCE RATED HEAD - me-

chanical seals, “O” ring gaskets, impeller, 

motor bracket, and cover.

FOR REBUILDING A PUMP - all the 

components required for servicing plus 

bearings, shaft, and drive keys for flexible 

coupled pumps, should be obtained. 

(A factory rebuild should be considered 

whenever your disassembly indicates 

rebuilding is necessary as this is usually 

more economical.)

The factory recommendation for spare 

parts are all of those needed for rebuilding 

a pump and are shown on the exploded 

view drawings for each individual type of 

pump.

T31 SERIES

Installation

CLOSE COUPLED PUMPS

FLEXIBLE COUPLED PUMPS

A.

 Location

B.

 Foundation

C.

 Leveling

D.

 Alignment

E.

 Piping

In order to insure that pumping equip-

ment is installed properly and to obtain 

reliable pump operation, it is recom-

mended that only experienced, qualified 

erecting engineers undertake this task. 

Read the instructions thoroughly before 

beginning.

2A Location

The first consideration for locating a 

pump is elevation. The lowest possible 

elevation using the shortest possible 

suction piping is usually the best. Ques-

tions regarding possible locations should 

be resolved by making inlet head calcu-

lations including all friction losses. The 

one producing the highest inlet pressure 

should be selected. One reason for this 

precaution is that, the greater the inlet 

pressure, the less likelihood of NPSH 

problems. Also a flooded suction is 

particularly helpful on start-up when the 

seals or the entire pump can be ruined 

because it is not properly primed and 

purged of air.

A dry, easily accessible location is 

also important. Allow ample clearance 

around the unit for free air circulation. If 

a dry location is not available, the pump 

can be mounted on a foundation, above 

the floor. Specify motor enclosure, pump 

materials, or coatings to suit the worst 

conditions expected. Place the pump 

so that it can be easily inspected and 

serviced during operation. Sufficient 

head room should be provided, particu-

larly when lifting devices will be used for 

heavier assemblies.

2B Foundation

Baseplates alone are not rigid enough 

to maintain alignment of the unit. The 

pump foundation is used as a support 

for the baseplate to maintain align-

ment of the unit. If the baseplate is to 

be grouted to the foundation, it is only 

necessary to embed the edges. It is 

unnecessary to completely fill under the 

baseplate. DO NOT grout the unit to 

the foundation until it has been properly 

aligned.

The foundation must be a permanent 

rigid installation of concrete or other 

material of sufficient mass to absorb all 

normal vibrations. Locate the founda-

tion bolts using a layout or template in 

relation to the suction and discharge 

piping. If concrete is being used, 

foundation bolts of the specified size 

can be enclosed in a pipe sleeve two 

to three diameters larger than the bolts 

to compensate for minor variations in 

alignment.

Close coupled pumps can be mount-

ed on a steel base prior to installation 

or mounted directly to the foundation. 

Place shims under one or more of the 

motor feet so that strain and distortion 

will not result when the mounting bolts 

are tightened.

2C Leveling (Flexible Coupled Pumps 

Only)

If the unit is received with the pump and 

motor mounted on the baseplate:

1.  Place the unit in position.

2.  Disconnect the coupling halves. Do 

not reconnect until all alignment 

procedures have been completed.

2.

Содержание T31 SERIES

Страница 1: ...Manual HORIZONTAL CLOSE COUPLED FLEXIBLE COUPLED Distributed in the UK by Pump Engineering Limited Unit B1 Riverside Industrial Estate Littlehampton West Sussex BN17 5DF United Kingdom Tel 01903 7309...

Страница 2: ...turer s instructions for connecting the motor Note the correct rotation and wiring diagrams on the assembly Make sure the motor rotation and speed matches that required for the pump When making electr...

Страница 3: ...components required for servicing plus bearings shaft and drive keys for flexible coupled pumps should be obtained A factory rebuild should be considered whenever your disassembly indicates rebuildin...

Страница 4: ...ing Other means such as pipe hangers and pipe supports should be used to carry piping to avoid misalignment and distortion Consideration should be given to thermally induced expansion and contraction...

Страница 5: ...turn over by hand after they have been allowed to dry out inside New pumps from the factory are tested using rust inhibitors to preclude this possibility On site system flushing may remove these inhi...

Страница 6: ...age from dry run ning is eliminated Suction lines may be large reducing line losses and minimiz ing the potential of cavitation damage There are no check valves or priming devices to fail or require m...

Страница 7: ...et face down on a clean flat surface Look into the opening in the center of the motor bracket and you will see a portion of the seat Insert the 11 16 dowel and very gently tap the seat until it drops...

Страница 8: ...Place the large O ring 7 into the outside O ring groove in the motor bracket Place the two 2 smaller O rings 8 into the smaller O ring grooves 9 Place the cover 2 over the motor bracket and install t...

Страница 9: ...have occurred during disassembly Re clean parts as necessary 5D Reassembly All parts should be visually inspected and cleaned or replaced as outlined in 5C above It is recommended that the bearings b...

Страница 10: ...strainer or foot valve too small or clogged Inspect and clean out as necessary Fittings and lines should be at least equal to the pump suction size 8 Discharge head too high Install a pressure gauge...

Страница 11: ...a few weeks the noise level will diminish and will be noticeably quieter as it approaches a run in condition 6G Mechanical Problems 1 Short bearing life Bearings damaged due to leaky seals Coupling m...

Страница 12: ...that a Product has failed to meet its Operational Specifications the Purchaser must request a Return Goods Authorization RGA in the manner specified at http www mthpumps com and supply any additional...

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