MTHPUMPS T31 SERIES Скачать руководство пользователя страница 8

Page 508

the motor or bearing pedestal shaft 

must be replaced. Surface corrosion 

must be removed so that seals can 

slide freely during assembly. The shaft 

diameter should be no smaller than 

.002" below the nominal fractional seal 

sizes. Remove any nicks or burrs which 

may have occurred during disassembly. 

Re-clean parts as necessary.

5D Reassembly

All parts should be visually inspected 

and cleaned or replaced as outlined in 

5C above.

1.  The seal seat (#125) must be 

installed in the motor bracket (#1) 

before the bracket is installed on the 

motor. To install the seat:

  a.  Place the motor bracket face up 

on a flat surface.

  b.  Apply a coating of compatible 

lubricant to the elastomer portion 

of the seat to aid with installation. 

  c.  Carefully press the seat, smooth 

side up, into the seat cavity of the 

motor bracket. Thumb pressure 

is usually sufficient to install the 

seat.

2.  Install the motor bracket. This is best 

done with the motor standing on end. 

Make sure that both the "C"-face of 

the motor and the feet of the motor 

bracket are clean. Slide the motor 

bracket over the shaft onto the motor.

3.  Install the rotating element (#12). 

Lubricate I.D. of the rotating element. 

Place the rotating element on the 

shaft with the carbon end towards the 

seat. Place the spring over the shaft, 

with the backing plate up and com-

press the spring to locate the rotating 

element against the seat. If this fails 

to seat the rotating element gently 

push the rotating element down with 

a thin blade screwdriver being careful 

not to damage the seat or the rotating 

element.

4.  Compress and hold the seal spring 

slightly below the snap ring groove 

and install the snap ring (#4). Make 

sure the snap ring is locked in the 

groove.

5.  Install the impeller key (#23) into the 

shaft keyway.

6.  The impeller is a slip fit and should 

slide on firmly but easily until it stops 

against the impeller wearing surface. 

Force should not be required or used 

to install the impeller in the correct 

position. The impeller hub should 

be facing out away from the motor 

bracket. Refer to Figure 5-2.

7.  Next, rotate the impeller by hand, the 

impeller should move freely.

8.  Place the large “O” ring (#7) into the 

outside “O” ring groove in the motor 

bracket. Place the two (2) smaller "O" 

rings (#8) into the smaller "O" ring 

grooves.

9.  Place the cover (#2) over the motor 

bracket and install the four (4) M6-1 

X 80mm bolts (#19). Tighten the bolts 

systematically, alternating diagonally 

across the cover. DO NOT exceed 

7-11 ft. lbs. of torque or damage to 

the motor "C"-face may occur.

5E Testing and Final Adjustment

The pump is now ready for installation. 

Final adjustments will be made with the 

pump in operation.

1.  Connect all piping and fill the pump 

with fluid.

2.  Reconnect the electrical connections, 

referring to the colored or numbered 

tape used to mark the wires.

3.  Make sure all valves are opened, and 

fluid will flow through the system.

4.  Start the pump and make the final 

adjustments to the M6 bolts holding 

the cover on. These nuts and bolts 

must   be torqued to about 7-11 ft. 

lbs. to obtain proper performance.

5.  Check for leaks on pump  and piping. 

Special attention should be given to 

the seal area at the rear opening in 

the motor bracket.

6.  Under pressure, the impeller will find 

its “hydraulic” balance.

7.  Using an amprobe or similar device, 

check for motor overload.

8.  While the impeller is seating, it is 

common to experience some vari-

ance in readings. After a run-in period 

the readings should level off.

This completes the adjustment and 

testing phase. The pump is ready for 

service.

BEARING PEDESTALS

A.

 Preliminary

B.

 Disassembly 

C.

 Inspection of Components

D.

 Reassembly 

E.

 Testing and Final Adjustments

5A Preliminary P2

1.  Disconnect the inlet and outlet piping 

before unbolting the pump. If the 

pipes are corroded, use penetrating 

oil on the threads to aid in removal.

2.  Unbolt the pump from the base and 

remove. Disassembly instructions for 

the pump are found in Section 5, T31 

PUMP ENDS. All work on the unit 

should be performed on an elevated 

workbench whenever possible.

The disassembly and reassembly 

procedures are broken into two sections 

covering the following units :

Figure 5-2  

22

125

1

12

4

11

23

8

7

2

19

T31 CLOSE COUPLED PUMP

7A

NAME/DESCRIPTION PART NO. QTY.

Motor Bracket

1

1

Cover

2

1

"O" Ring/Casing

7

1

"O" Ring/Drain Plug

7A

1

"O" Ring/Thru Bolt

8

2

Snap Ring

4

1

Impeller

11

1

Seal Rotating Element

12

1

Seal Stationary Seat

125

1

Thru Bolt

19

4

Pipe Plug

22

1

Key/Impeller Drive

23

1

Содержание T31 SERIES

Страница 1: ...Manual HORIZONTAL CLOSE COUPLED FLEXIBLE COUPLED Distributed in the UK by Pump Engineering Limited Unit B1 Riverside Industrial Estate Littlehampton West Sussex BN17 5DF United Kingdom Tel 01903 7309...

Страница 2: ...turer s instructions for connecting the motor Note the correct rotation and wiring diagrams on the assembly Make sure the motor rotation and speed matches that required for the pump When making electr...

Страница 3: ...components required for servicing plus bearings shaft and drive keys for flexible coupled pumps should be obtained A factory rebuild should be considered whenever your disassembly indicates rebuildin...

Страница 4: ...ing Other means such as pipe hangers and pipe supports should be used to carry piping to avoid misalignment and distortion Consideration should be given to thermally induced expansion and contraction...

Страница 5: ...turn over by hand after they have been allowed to dry out inside New pumps from the factory are tested using rust inhibitors to preclude this possibility On site system flushing may remove these inhi...

Страница 6: ...age from dry run ning is eliminated Suction lines may be large reducing line losses and minimiz ing the potential of cavitation damage There are no check valves or priming devices to fail or require m...

Страница 7: ...et face down on a clean flat surface Look into the opening in the center of the motor bracket and you will see a portion of the seat Insert the 11 16 dowel and very gently tap the seat until it drops...

Страница 8: ...Place the large O ring 7 into the outside O ring groove in the motor bracket Place the two 2 smaller O rings 8 into the smaller O ring grooves 9 Place the cover 2 over the motor bracket and install t...

Страница 9: ...have occurred during disassembly Re clean parts as necessary 5D Reassembly All parts should be visually inspected and cleaned or replaced as outlined in 5C above It is recommended that the bearings b...

Страница 10: ...strainer or foot valve too small or clogged Inspect and clean out as necessary Fittings and lines should be at least equal to the pump suction size 8 Discharge head too high Install a pressure gauge...

Страница 11: ...a few weeks the noise level will diminish and will be noticeably quieter as it approaches a run in condition 6G Mechanical Problems 1 Short bearing life Bearings damaged due to leaky seals Coupling m...

Страница 12: ...that a Product has failed to meet its Operational Specifications the Purchaser must request a Return Goods Authorization RGA in the manner specified at http www mthpumps com and supply any additional...

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