MTHPUMPS T31 SERIES Скачать руководство пользователя страница 4

Page 504

3.  If the maximum offset exceeds .the 

Parallel dimension .015 inches, loos-

en the motor or pump and place thin 

metal shims under the motor or pump 

feet until the offset is set properly.

4.  Torque down the motor or pump.

5.  Recheck alignment. 

The angular alignment dimension needs 

to be 0.070 or less.

1. Using a micrometer or caliper, measure 

from the outside of one flange to the 

outside of the other at intervals around 

the periphery of the coupling. DO NOT 

rotate the coupling

2. Determine the maximum (B) and 

minimum (C) dimensions. Refer to 

Figure 2-4.

Figure 2-1

Figure 2-2

3.  Support the baseplates on metal 

shims or wedges having a small 

taper. (Refer to Figure 2-2)

  a.  Place shims close to the founda-

tion bolts. (Refer to Figure 2-2)

Figure 2-3

A

4.  Torque down the motor or pump.

5.  Recheck the parallel alignment 

above.

If the parallel (.015 inches) or angular 

(.070 inches) misalignment is great, this 

is an indication of baseplate distortion 

and must be corrected first, refer to 2C 

Leveling.

After all leveling and alignment opera-

tions have been completed, piping can 

begin. After the piping has been com-

pleted, refer to 2E1 Piping Alignment. 

Alignment of the unit must be checked 

again to make certain that no piping 

strains are causing distortion. After 

approximately two weeks of operation, 

check the alignment again to make 

sure that temperature changes, piping 

strain, or foundation variations have not 

caused misalignment. If alignment has 

been maintained over this period, the 

pump and motor can be doweled to the 

baseplate.

2E Piping

2E1 Piping Alignment

It is important that all piping be lined up 

and not forced into place. It is recom-

mended that you begin piping at the 

pump. If the lines are ended at the 

pump, particularly if the last piece is cut 

a little too short or long, the pump will 

be forced to meet the pipe and strain or 

distortion will result.

2E2 Piping Support

Never allow the pump to support piping. 

Other means such as pipe hangers 

and pipe supports should be used to 

carry piping to avoid misalignment and 

distortion. Consideration should be 

given to thermally induced expansion 

and contraction, particularly in long runs 

of straight pipe.

Fasten Unit Securely to Foundation 

Level Position

Gate Valve

Check Valve

Eccentric 

Reducer

Increaser

Vent Plug /Drain

Pipe

Supports

Union

Union and Spool 

Piece

Combination 

Foot Valve and 

Strainer

Area of Foot Valve 1 1/2 

Times Pipe Area

Area of strainer 3 to 4 

Times Pipe Area

Pipe Hangers

Suction Reservior

Long Suction Lines to have Continual Rise 

From Source. Eliminate High Spots

Elbow 10 to 20 Pipe 

Diameters from Pump 

Suction

Arrangement of Suction Piping for 

Head-on Suction

Figure 2-5

Figure 2-4

B

C

Outlet

Rotation

Inlet

  b.  Place shims close to where the 

greatest weight is located.

 

4.  Check the baseplate for distortion: 

  a.  Place a straightedge along the 

baseplate to determine if it is dis-

torted.

  b.  Adjust the shims until the 

baseplate is not distorted.

5.  Use a section of the pipe to de-

termine if the inlet and discharge 

openings are vertical and located 

properly.

6.  Correct the positions, if necessary, by 

adjusting the shims.

2D Alignment

Although flexible coupled pumps are 

carefully aligned prior to crating and 

shipping, it is almost a certainty that 

strains imposed during transit have 

altered the alignment. Complete the 

following steps after the unit has been 

placed on the foundation and leveled.

The standard coupling supplied by 

MTH Pumps has an elastomer member 

between two internal serrated flanges. 

They have smooth outsides of equal 

diameter. These surfaces are used for 

alignment procedures.

To check the PARALLEL alignment: 

(Refer to Figure 2-3)

1.  Place a straightedge across the two 

coupling flanges.

2.  Measure the maximum offset (A), 

Figure 2-3, at various points around 

the periphery of the coupling. DO 

NOT rotate the coupling.

3.  If the difference between the 

maximum and minimum exceeds the 

Angular dimension (0.070 inches), 

loosen the motor or pump and place 

thin metal shims under the motor or 

pump feet until the angular alignment 

is correct.

Содержание T31 SERIES

Страница 1: ...Manual HORIZONTAL CLOSE COUPLED FLEXIBLE COUPLED Distributed in the UK by Pump Engineering Limited Unit B1 Riverside Industrial Estate Littlehampton West Sussex BN17 5DF United Kingdom Tel 01903 7309...

Страница 2: ...turer s instructions for connecting the motor Note the correct rotation and wiring diagrams on the assembly Make sure the motor rotation and speed matches that required for the pump When making electr...

Страница 3: ...components required for servicing plus bearings shaft and drive keys for flexible coupled pumps should be obtained A factory rebuild should be considered whenever your disassembly indicates rebuildin...

Страница 4: ...ing Other means such as pipe hangers and pipe supports should be used to carry piping to avoid misalignment and distortion Consideration should be given to thermally induced expansion and contraction...

Страница 5: ...turn over by hand after they have been allowed to dry out inside New pumps from the factory are tested using rust inhibitors to preclude this possibility On site system flushing may remove these inhi...

Страница 6: ...age from dry run ning is eliminated Suction lines may be large reducing line losses and minimiz ing the potential of cavitation damage There are no check valves or priming devices to fail or require m...

Страница 7: ...et face down on a clean flat surface Look into the opening in the center of the motor bracket and you will see a portion of the seat Insert the 11 16 dowel and very gently tap the seat until it drops...

Страница 8: ...Place the large O ring 7 into the outside O ring groove in the motor bracket Place the two 2 smaller O rings 8 into the smaller O ring grooves 9 Place the cover 2 over the motor bracket and install t...

Страница 9: ...have occurred during disassembly Re clean parts as necessary 5D Reassembly All parts should be visually inspected and cleaned or replaced as outlined in 5C above It is recommended that the bearings b...

Страница 10: ...strainer or foot valve too small or clogged Inspect and clean out as necessary Fittings and lines should be at least equal to the pump suction size 8 Discharge head too high Install a pressure gauge...

Страница 11: ...a few weeks the noise level will diminish and will be noticeably quieter as it approaches a run in condition 6G Mechanical Problems 1 Short bearing life Bearings damaged due to leaky seals Coupling m...

Страница 12: ...that a Product has failed to meet its Operational Specifications the Purchaser must request a Return Goods Authorization RGA in the manner specified at http www mthpumps com and supply any additional...

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