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Operation

FLEXIBLE COUPLED PUMPS

CLOSE COUPLED PUMPS

A.

 Rotation

B.

 Inlet and Outlet Locations

C.

 Foreign Material

D.

 Electrical

E.

 Adjustments

F.

 Cooling Water

G.

 Priming

H.

 Starting

I.

 Stopping

3A Rotation

The standard direction of rotation for 

the pump is right handed, or clock-

wise, when looking at the motor end 

of the pump.  A rotation arrow, refer 

to Figure 3-1, is located on the pump 

to indicate the correct direction of 

rotation.

Operating the pump in reverse will 

cause substantial performance varia-

tions and can damage the pump.

Always confirm correct motor rotation 

prior to connection of the coupling.  

If this is not possible, perform a final 

rotation check as follows:

1.  Jog the motor briefly.

2.  Observe rotation as the unit 

comes to a stop.

3.  Rotation should be in the direction 

of the arrow.

If the motor operates in the wrong 

direction:

1.  Interchange any two leads on a 

three phase motor.

2.  On a single phase motor, change 

the leads as indicated on the con-

nection box cover.  Some single 

phase motors may not be revers-

ible.

Figure 3-1

3B Inlet and Outlet Locations    

(Refer to Figure 3-1)

The pump inlet is located on the 

end farthest from the motor.  The 

discharge or “outlet” can be on the 

top, side, or bottom depending on the 

model and construction of the pump.  

Normal discharge position is on top.

3C Foreign Material

All regenerative turbine pumps have 

close running clearances in order 

to maintain efficiency.  Take extra 

precautions to insure that no foreign 

material larger than 25 microns 

or .001 inches  is allowed to pass 

through the pump.  Even particles 

of this size will damage the pump 

if allowed to circulate continuously.  

Regenerative turbine pumps are not 

designed for slurries.

Large particles, weld spatter, and 

other material found in new piping 

systems will bend the impeller vanes 

and can sometimes lock up the 

pump.  If a new pump does not oper-

ate properly, the first thing to check 

for is damage from foreign material.

3D Electrical

It is important to be aware of and fol-

low the appropriate local and national 

electrical codes.  Do not make wiring 

alterations that can affect motor 

rotation without reconfirming correct 

rotation.  Select starter heaters and 

wiring for the maximum current the 

motor can use at full service factor 

loads. 

When making electrical connec-

tions to motors provided with threaded 

stud electrical terminals, the recom-

mended torque should be 13-16 inch-lbs.  

Applying torque in excess of this range 

3.

Section 

T51 • E51

  Page 506

Dated 

February 2014

may cause damage.

 Regenerative 

turbine pumps will typically use extra 

power for a period until they run in.  

This can take three to four weeks 

depending on the duty cycle.  During 

this period, impellers are finding their 

hydraulically balanced position.

3E Adjustments

No adjustments are required or 

advisable on new pumps, other 

than those required for installation.  

Because of the tight tolerances of 

regenerative turbine pumps, it is 

not uncommon for the pump to be 

difficult to turn over by hand after the 

internal parts have been allowed to 

dry out .  New pumps from the factory 

are tested using rust inhibiters to 

help preclude this possibility.  On site 

system flushing may remove these 

inhibitors and subject the pump to the 

risk of lock up, if it is allowed to dry 

out.  In this case, do the following:

1.  Fill the pump with fluid (wait 2 

hours).

2.  Insert 5/32” Allen wrench into 

lock collar setscrew and rotate 

shaft, using the Allen wrench as 

a handle.  (DO NOT LOOSEN 

SETSCREW)

3.  Remove the Allen wrench.

4.  Jog the pump momentarily using 

the on/off buttons if so equipped.

5.  This should “break” the impeller 

loose without damage, unless 

foreign material has entered the 

pump.

This procedure will flush residue from 

the close fitting impeller surfaces.  If 

not immediately successful, refer 

Inlet

Rotation

Outlet

Rotation

Inlet

Outlet

Outlet

Inlet

Rotation

T51 • E51 SERIES

Содержание E51 SERIES

Страница 1: ...ction T51 E51 Page 501 Dated February 2014 97 4623 01 588 T51 E51 SERIES Pump Manual Distributed in the UK by Pump Engineering Limited Unit B1 Riverside Industrial Estate Littlehampton West Sussex BN17 5DF United Kingdom Tel 01903 730900 Fax 01903 730234 email sales pumpeng co uk Web www pumpeng co uk ...

Страница 2: ...ose coupled units access to the shaft is between the pump and motor A vise grip or other plier type gripping device may be used directly on the shaft Apply ing torque to the motor fan blades is not recommended If the impeller does not break loose immediately fill the pump with a process compatible fluid and try again in a few hours If this fails loosen only the pump cov er thru bolts clamping the ...

Страница 3: ... as possible when the pump is started This will reduce the start up load on the pump and motor Never start the pump with the discharge valve closed The inlet valving should be open when starting any pumping system Without some fluid in the pump it can gall and lock up impellers Violent pump failure will result from contin ued operation with the inlet valve closed 1D4 Priming Regardless of whether ...

Страница 4: ... properly aligned The foundation must be a perma nent rigid installation of concrete or other material of sufficient mass to absorb all normal vibrations Locate the foundation bolts using a layout or template in relation to the suction and discharge piping If concrete is being used foundation bolts of the specified size can be enclosed in a pipe sleeve two to three diameters larger than the bolts ...

Страница 5: ... the lines are ended at the pump particularly if the last piece is cut a little too short or long the pump will be forced to meet the pipe and strain or distortion will result 2E2 Piping Support Never allow the pump to support piping Other means such as pipe hangers and pipe supports should be used to carry piping to avoid misalignment and distortion Consid eration should be given to thermally ind...

Страница 6: ...he pump If a new pump does not oper ate properly the first thing to check for is damage from foreign material 3D Electrical It is important to be aware of and fol low the appropriate local and national electrical codes Do not make wiring alterations that can affect motor rotation without reconfirming correct rotation Select starter heaters and wiring for the maximum current the motor can use at fu...

Страница 7: ... valve necessary to maintain a vacuum in the suc tion line as surging occurs in the pump 2 An air eliminator used on the discharge side of the pump to separate air from liquid so the liquid can be used again as air is carried through the pump 3 A recirculating line carries liquid from the air eliminator to the suc tion 4 A fluid chamber used on the inlet side to provide a supply of fluid to speed ...

Страница 8: ...to Figures 4 4 and 4 5 for refer ence to the numbered parts in the procedures below 1 Remove all liquid from the pump Air blown through the pump will remove the water quickly 2 Remove the two 2 nuts 20 and the two 2 3 8 X 4 bolts 19 from the cover 2 3 Remove the cover In some cases light tapping with a plastic or wooden mallet on the outside diameter of the cover may be required to loosen it from ...

Страница 9: ...s 4 11 and 4 12 for reference to the numbered parts in the disassembly below 1 Remove all liquid from the pump 2 Remove the two 2 3 8 nuts 20 and the two 2 3 8 X 4 bolts 19 from the cover 2 3 Remove the cover In some cases light tapping with a plastic or wooden mallet on the outside diameter of the cover may be required to loosen it from the motor bracket Care should be taken if a screwdriver is n...

Страница 10: ... is recommended that a new rotating element be used for reassembly DO NOT attempt to remove the seal using a screwdriver or other sharp object Damage to the shaft or element can occur 7 Before the motor bracket 1 can be removed the four 4 O rings 8 located on the upper left and right studs must be removed a Gently tap on the back of the motor bracket alternating between the left and right side unt...

Страница 11: ...t 125 Refer to Figure 4 12 Place the motor bracket face down on a clean flat surface Look into the opening in the center of the motor bracket and you will see a portion of the seat Insert the 1 dowel and very gently tap the seat until it drops out Care must be taken with the seat It is often a brittle material and is prone to breakage It is recommended that a new replacement seat be installed duri...

Страница 12: ...ts should be visually inspected and cleaned or replaced as outlined in 4D above 1 The seal seat 125 must be in stalled in the motor bracket before the bracket is installed on the mo tor To install the seat a Place the motor bracket face up on a flat surface b Carefully press the seat smooth side up into the seat cavity of the motor bracket To make the installation of the seat easier apply a thin c...

Страница 13: ...impel ler wearing surface Force should not be required to install the impeller in the correct posi tion c The impeller hub should be facing out away from the motor bracket Refer to Figure 4 4 and 4 5 d If the impeller does not fit repeat steps a and b to deter mine the problem 5 Place O ring 7 into the O ring groove in the motor bracket It is helpful to stand the motor and pump assembly on end for...

Страница 14: ...placed as outlined in 4E above 1 The stationary seat 125 must be installed in the motor bracket before the bracket is installed on the motor To install the seat a Place the motor bracket face up on a flat surface b To make the installation of the seat easier apply a thin coating of compatible lubricant to the elastomer portion of the seat prior to installation c Carefully press the seat smooth sid...

Страница 15: ...mpeller wearing surface Force should not be required or used to install the impeller in the correct position The impeller hub should be facing out away from the motor bracket Refer to Figures 4 4 and 4 5 7 Next rotate the impeller by hand the impeller should move freely 8 Place the large O ring 7 into the outside O ring groove in the motor bracket 9 Place the cover over the motor bracket and insta...

Страница 16: ...ion 4 T51 PUMP ENDS All work on the unit should be per formed on an elevated workbench whenever possible The disassembly and reassembly procedures are broken into two sec tions covering the following units 4B Disassembly of the P3 and P15 Bearing Pedestals 4D Reassembly of the P3 and P15 Bearing Pedestals Exploded views of each unit Figures 4 19 and 4 20 are provided for refer encing the numbers i...

Страница 17: ...t using the following procedure This procedure is not recommended and should only be used in an emer gency situation 1 Stand a piece of 3 4 pipe for P3 or a 1 1 4 piece of pipe for P15 with the threads cut off on a work bench or similar flat surface with the bearing placed on the correct shaft end 2 Insert the shaft into the pipe so the bearing is between the pipe and the shoulder of the shaft Ref...

Страница 18: ...system with fluid and hydrostatically test Tighten connections or replace leaky components 2 Air entering pump through inlet seal or O rings Hydrostatically test the pump and look for leaks Replace faulty seals or O rings 3 Insufficient NPSH or too much suc tion lift Relocate pump supply tank or both to improve inlet con ditions Increase suction pressure Reduce fluid temperature Select a pump with...

Страница 19: ...t If a seal has recently been replaced look for a missing O ring cup around the seat or a seat that was installed cocked or backwards The smooth surface should face the rotating element The rotating element may be in backward or improperly posi tioned Refer to the appropriate seal diagrams and instructions to confirm the correct seal orientation Rotating elements sometimes stick in the wrong posit...

Страница 20: ...thout an RGA will be refused at the dock Products authorized for return must be properly packaged to prevent further damage clearly marked with the Return Goods Authorization RGA number provided by MTH and shipped freight prepaid and allowed F O B the MTH factory at Plano Illinois USA MTH may in its sole discretion deny any warranty claim if shipping damage any attempted disassembly or any other a...

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