Moyer Diebel MD2000-HR Скачать руководство пользователя страница 7

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Revision History ............................................................................................................................ i
Limited Warranty ......................................................................................................................... ii
Installation Codes and Model Description ................................................................................. iv

Table of Contents

Installation

.......................................................................................................

Receiving and Placement .........................................1

Converting Straight-through to Corner Operation ........2

Dishwasher Cold Water Connection ..........................4

Optional DWT Cold Water Connection .....................5

Drain Connection ....................................................6

Drain Valve Manual Operation .................................7

Electrical Connection Single or Three Phase ...............8

Converting 3-Phase to 1-Phase Operation ..................9

Vent Fan Control Connection ....................................11

Chemical Dispenser Connections ..............................11

Set-up

...................................................................................................................

Set-up Check List .....................................................12

Operation

............................................................................................................

Controls .................................................................14

Normal Wash Mode ...............................................15

Rinse Sentry Mode ..................................................17

Automatic Drain Cycle .............................................17

............................................................................

Cleaning and Maintenance

...............................................................................

Cleaning ................................................................18

Deliming ................................................................20

Maintenance ..........................................................21

Troubleshooting ......................................................22

Service Replacement Parts

................................................................................

Electrical Schematics

..........................................................................................

iii

Содержание MD2000-HR

Страница 1: ...N Service Road Jordan Station Ontario Canada L0R 1S0 905 562 4195 Fax 905 562 4618 Toll free 1 800 263 5798 Printed in the USA Installation Operation Parts Manual Hot water sanitizing Door type machine w fresh water rinse and built in stainless steel electric booster Heat Recovery Model MD2000 HR MD2000 HR ...

Страница 2: ...ed Printed in the USA ATTENTION The machine data plate is located right front corner of the front panel Canada Toll free 1 800 263 5798 Tel 905 562 4195 Fax 905 562 4618 Email service moyerdiebellimited com NATIONAL SERVICE DEPARTMENT ...

Страница 3: ...connect to the website www championindustries com to register your product Scan the UPC code http champDW us located on the front of the panel of the machine Complete the fax form on the next page and fax to 1 800 204 0109 Email service moyerdiebellimited com Product Registration 4 34 PM 44 ...

Страница 4: ... Company Name Telephone Contact Address Address Telephone Contact Installation Company Street State Province Zip Postal Code FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY PRODUCT REGISTRATION CARD 1 800 204 0109 in Canada COMPLETE THIS FORM AND FAX TO Product Registration ...

Страница 5: ...y Revision History Revision Revised Serial Number Revision Date Pages Effectivity Description 9 12 19 All D190818113 Released first edition Specifications are subject to change based on continual product improvement i ...

Страница 6: ...acuum breakers c Replacement of fuses or resetting of overload breakers or high limits d Adjustment of thermostats or temperature controlling devices e Adjustment of clutches f Adjustments of water pressure s g Adjustments of chemical pumps h Opening or closing of utility supply valves or switching of electrical supply current i Cleaning of valves strainers screens nozzles or spray pipes j Perform...

Страница 7: ...ction 5 Drain Connection 6 Drain Valve Manual Operation 7 Electrical Connection Single or Three Phase 8 Converting 3 Phase to 1 Phase Operation 9 Vent Fan Control Connection 11 Chemical Dispenser Connections 11 Set up 12 Set up Check List 12 Operation 14 Controls 14 Normal Wash Mode 15 Rinse Sentry Mode 17 Automatic Drain Cycle 17 Cleaning and Maintenance 18 Cleaning 18 Deliming 20 Maintenance 21 ...

Страница 8: ...ctrical Code NFPA 70 Canadian Electrical Code CEC Part 1 CSA C22 1 and the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations NFPA 96 High temperatue hot water sanitizing heat recovery dishwasher with built in 70 F 82 C rise booster heater 208 240VAC 1 or 3 phase Field convertible single to three phase Self draining pump Automatic Start Fresh water rinse 55 racks...

Страница 9: ... through or corner configuration Typical load height is 33 3 4 166 cm The machine height is 81 1 4 206 cm Installation Inspect the outside of the shipping carton for signs of damage and report damage immediately to a supervisor Remove the carton inspect the dishwasher and check the inside of the machine for accessories and installation parts Register your machine online or with the fox form at the...

Страница 10: ...efore it is placed in its final position and before connecting utilities 2 The temperature gauges must be clearly visible to the operator when facing the front of the machine Door handles should move freely without interference from walls or other obstructions Nominal wall clearance is 6 152mm the minimum wall clearance is 4 102mm 3 Position the dishwasher as shown below See the next page for to c...

Страница 11: ...t bolts and lock washers 4 Disconnect the door linkage arm C from the wall side door and discard Re install the white roller D and hardware 5 Disconnect the door linkage arm C from the other door Do not discard 6 Lift the door handle up until the springs relax 7 Adjust the door spring hooks E located at the rear of dishwasher to reduce door spring tension until the front and side doors open and cl...

Страница 12: ...INIMUM MAXIMUM OPERATING FLOWING PRESSURE CAUTION To prevent damage to the dishwasher supply valves the installing plumber must thoroughly flush debris from the water supply line before connecting it to the dishwasher Damage caused by improper installation is not covered by the limited warranty COLD WATER INSTALL A OR LARGER FULL PORT SHUT OFF VALVE IN THE WATER SUPPLY LINE AS CLOSE TO THE DISHWAS...

Страница 13: ...Pa MINIMUM MAXIMUM OPERATING FLOWING PRESSURE CAUTION To prevent damage to the dishwasher supply valves the installing plumber must thoroughly flush debris from the water supply line before connecting it to the dishwasher Damage caused by improper installation is not covered by the limited warranty COLD WATER INSTALL A 1 2 OR LARGER FULL PORT SHUT OFF VALVE IN THE WATER SUPPLY LINE AS CLOSE TO THE...

Страница 14: ...must comply with all local plumbing health and safety codes Damage caused by improper installation is not covered by the limited warranty GRAVITY DRAIN 1 NPT CONNECTION AUTOMATIC ELECTRIC DRAIN VALVE MAXIMUM FLOW RATE 15 US GPM 12 5 IMP GPM 57LPM Fig 6 1 NPT Drain Connection 6 ...

Страница 15: ...ith pliers The valve coil has an indicator line showing valve position Ensure valve is reassembled in the same position Remove four 2 5mm coil retaining allen screws Remove the coil from the valve body Using pliers turn the valve body key to the vertical position to open valve Reassemble in reverse order 1 2 3 Drain Valve Manual Operation Fig 7 7 ...

Страница 16: ...leave a 6 foot 2 meter service loop 4 Refer to the MACHINE ELECTRICAL CONNECTION DATA PLATE located adjacent to the input terminal block Volt 208 240 Amp 46 41 Ph 3 Hz 60 Machine Electrical Connection Data Plate Mod DH6000T Series VHR Minium Supply Conductor Ampacity For supply connection use copper connectors in accordance with local electrical code Rated Minimum 90 C 194 F 60 60 AMPS 60 60 AMPS ...

Страница 17: ...e stowed with the new data plate 5 Connect the wires to the terminals as shown at right 6 Reinstall the paper insulator and the booster heater element cover Rewire Wash Tank Heater Element for 1PH 1 Phase 208 240 60 1 LINE IN GRD L1 L2 L1 L2 L3 JUMPER Convert 3 Phase to 1 Phase by installing a jumper wire on the input power block and rewiring the wash tank and booster tank heaters A jumper wire ju...

Страница 18: ...nals as shown 6 Reinstall the paper insulator and the booster heater element cover Rewire Wash Tank Heater Element for 1PH 1 Phase 208 240 60 1 LINE IN GRD L1 L2 L1 L2 L3 JUMPER Convert 3 Phase to 1 Phase by installing of a jumper wire on the input power block and rewiring the wash tank and booster tank heaters A jumper wire jumper bars and a new data plate are stowed inside the control cabinet TO...

Страница 19: ...NT FAN TERMINALS FIG 11 Chemical dispensing system connections are provided Vent Fan Control Connection Chemical Dispenser Connections NOTE A commercial grade non chlorinated detergent is recommended 1 Detergent and rinse aid 120VAC Max 1 Amp load control signals are located inside the top mounted control cabinet Connection points are located on the terminal block Fig 11 2 The rinse aid connection...

Страница 20: ...ake sure the scrap screen filler plate and scrap screens are installed and firmly seated 8 Make sure the spray arms are in place and that they spin freely The spray arms are interchangeable 9 Make sure the doors operate smoothly without binding 10 Turn cold water supply on and check for leaks Make sure the pump suction strainer is in place Make sure the scrap screen plate is mounted in the center ...

Страница 21: ...Installation Set up WASH SPRAY ARM RINSE SPRAY ARM Scrap Screen X 2 Scrap Screen X 2 Filler Plate Fig 15 Fig 16 13 ...

Страница 22: ...Operation Controls Pressure gauge Door magnet and safety switch Heat recovery unit Control Cabinet Door Lock Fig 17 14 ...

Страница 23: ... between 18 20 psi Adjust the PRV if required 7 Wait 10 minutes for the WASH temperature gauge to indicate a minimum of 150ºF 66ºC 8 Load soiled wares into a dish rack Place plates glasses cups and bowls in a peg rack Place utensils in a single layer in a flat bottom rack Place pots and pans in a flat bottom rack Do not overload the dish racks 9 Slide one dish rack into the wash compartment making...

Страница 24: ... pressure maintains a flowing pressure between 18 20 PSI 15 At the end of the rinse cycle the in cycle light will go out Open the door and remove the clean rack of wares 16 Refer to the Automatic Drain Cycle on the next page for the procedures to drain the dishwasher Normal Wash Mode continued Wash 40 secs Final Rinse 12 secs Dwell 17 secs HR cycle 30 secs Total Cycle 260 secs Cycle Times Final Ri...

Страница 25: ... ensure that a minimum of 180 195ºF 82 91ºC is maintained during the rinse cycle 5 An extraordinarily long wash cycle may indicate a low incoming water temperature or a problem with the booster heater operation DO NOT REMOVE WARES UNTIL THE FINAL RINSE CYCLE HAS SANITIZED THE WARES AND THE GREEN CYCLE LIGHT GOES OUT The dishwasher can be drained automatically when the dishwasher has completed a n ...

Страница 26: ...ap screens making sure to back flush 5 Do not strike the scrap screens against solid objects 6 Flush the wash tank the pump suction strainer and drain screen 7 Check the wash tank for foreign material and clean as required 8 Replace pump suction strainer and scrap screens 9 Make sure that spray arms turn freely 10 Check the chemical containers and refill as required 11 Close the door and turn the ...

Страница 27: ...l the rinse arm end plugs if they were removed 7 Remove the wash spray arms and flush with clean water 8 DO NOT USE STEEL WOOL TO CLEAN THE INTERIOR OF THE MACHINE 9 Contact the chemical supplier for de liming if required see next page 10 Wipe the interior and exterior of the machine with a soft cloth and a mild detergent DO NOT HOSE THE EXTERIOR OF THE MACHINE WITH WATER 11 Reassemble the dishwas...

Страница 28: ...depend on the mineral content of your water DANGER Serious injury may result when deliming solution is mixed with sodium hypochlorite chlorine bleach sanitizing agent Mixing may cause hazardous gases to form Deliming solution and other acids must never be mixed with chlorine iodine bromine or fluorine CAUTION Skin contact with deliming solutions can cause severe irritation and possible chemical bu...

Страница 29: ...tainers and refill as required 6 Follow the cleaning procedures given above Weekly Maintenance 1 Perform Steps 1 5 in the Daily Maintenance 2 Inspect water lines for leaks 3 Check for water leaks underneath the dishwasher 4 Make sure the floor drain and or piping handles the drain water discharge 5 Make sure the dishwasher is level 6 Clean accumulated lime deposits from the wash tank heating eleme...

Страница 30: ...ce Agent Refill chemical container Clean replace tube Replace tubing Straighten tubing Dishwasher stays in wash cycle Rinse Sentry extends wash mode to allow final rinse water booster temperature to reach 180 F 82 C Contact Service Agent Dishwasher will not drain Drain screen clogged Clean drain screen Contact Service Agent Water spraying out of pressure gauge line Pressure gauge not installed in ...

Страница 31: ...mbly 20 Control Panel Assembly 22 Wash and Rinse Spray Arm Assemblies 24 Hood and Door Assembly 26 Track Assembly 28 Wash Tank Heat Drain Screens Hoses 30 Dish racks Line Strainer and Pressure Regulating Vavle PRV 32 Timing Chart 35 Electrical Schematics 36 Service Replacement Parts 23 ...

Страница 32: ...12 11 10 14 13 9 8 7 6 5 4 1 2 3 Wash Pump Motor 24 ...

Страница 33: ...1 7 114140 WASHER 1 8 114141 IMPELLER 1 9 114142 WASHER 1 10 114143 WASHER LOCK 1 11 114144 NUT IMPELLER 1 12 114145 HOUSING PUMP 1 13 114322 CAPACITOR 15μF 1 14 114525 PUMP MOTOR ASSEMBLY COMPLETE 1 220VAC 60 1 NOTE THE MOTOR CANNOT BE ORDERED AS A SEPARATE REPLACEMENT PART Wash Pump Motor 25 Item Part Description Qty No No ...

Страница 34: ...Booster 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 2 3 3 3 7 9 16 1 11 26 ...

Страница 35: ...2 15 107967 HEX GRIP NUT 1 4 20 SST W NYLON 3 16 108528 BARB HOSE EL 1 2 NPT X 1 2 H BRASS 2 17 108954 HEX GRIP NUT 6 32 SST W NYLON 2 18 109069 PROBE THERMOSTAT W CAPILLARY 1 19 109835 SCREW 8 X 1 2 PAN PHILLIPS HEAD 2 20 109985 O RING BOOSTER HEATER 1 21 110562 THERMOSTAT SNAP FIXED DISC 240ºF 1 22 110768 STRAINER LINE3 4 BRONZE FEMALE 1 23 110929 BOX ELECTRIC BOOSTER THERMOSTAT 1 24 110930 COVE...

Страница 36: ...Control Cabinet 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 38 39 41 42 1 40 28 ...

Страница 37: ...20V 3 20 111331 TERMINAL STRIP 8 POLE 1 21 111628 STARTER MOTOR 4 0 6 3A 1 22 111833 INPUT TERMINAL BLOCK 1 23 112086 OVERLAY 150ºF WASH 1 24 113506 LABEL MAX AMP 30A 1 25 113622 TEMPERATURE GAUGE 4FT GAS ACTUATED 1 26 113644 OVERLAY RINSE 1 27 113719 REED SWITCH 1 28 114236 THERMOMETER GAS FILLED 8FT LEAD 1 29 114584 DECAL CONTROL CABINET 1 30 114760 LABEL DETERGENT RINSE AID VENT FAN 1 31 115607...

Страница 38: ...Door Lock 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 30 ...

Страница 39: ...07966 HEX GRIP NUT 10 32 W NYLON 1 13 114366 SCREW PAN HEAD PHILLIPS 10 32 X 1 3 8 SST 3 14 115509 EXTENSION SPRING 1 15 116685 SOLENOID 1 8 1 CONTINUOS DUTY 120V 60HZ 1 16 116687 SPRING COMPRESSION DOOR INTERLOCK 1 17 116688 BUSHING SNAP N SMOOTH BORE 1 2 DIA 2 18 116805 SCREW FILLISTER HEAD 8 32 X 1 12 SST 1 19 207585 ROD DOOR INTERLOCK 1 20 207888 BUMPER HOSE DOOR INTERLOCK ROD 1 21 338086 BRAC...

Страница 40: ...Heat Recovery Unit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 32 ...

Страница 41: ... 1 8 NPT FEM PLASTIC 1 17 114720 CLAMP HOSE M36 W CS SCREW 4 18 114931 COIL ASSEMBLY 1 19 115101 COUPLING MALE 1 2 NPT X 1 237D FLARE JC BRASS 2 20 116783 FAN NMB 24VDC 92MM 91 8 CFM 2 21 116805 SCREW FILLISTER HEAD 8 32 X 1 1 2 SST 8 22 207782 HOSE 1 2 46 LG PUSH LOK YELLOW 1 23 207789 HOSE 2 ID X 2 1 4 BUNA 2 24 338848 FLANGE WELDMETNT DRAIN 2 25 339382 HR COVER 1 26 339385 HEAT EXCHANGER ENCLOS...

Страница 42: ...Wash System 1 3 4 5 6 9 11 12 13 14 15 17 18 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 2 4 7 8 10 10 11 16 19 23 24 34 ...

Страница 43: ... BRASS 1 16 106013 WASHER LOCK 5 16 SPLIT SST 4 17 106026 WASHER FLAT 1 4 SST 1 18 106482 WASHER LOCK 1 4 SPLIT SST 1 19 107967 HEX GRIP NUT 1 4 20 W NYLON 2 20 108620 GASKET RINSE MANIFOLD 3 4 PIPING 1 21 109835 SCREW 8 X 1 2 PAN PHILLIPS 4 22 109854 GASKET WASH STANDPIPE 1 23 109864 WASHARM HUB SUPPORT 2 24 113514 BEARING RINSE ARM 4 25 114556 NUT RINSE ARM 2 26 115101 COUPLING MALE 1 2 NPT X 1 ...

Страница 44: ...Wash Tank 1 2 7 11 14 16 18 23 31 32 35 36 37 38 44 45 46 47 48 49 50 51 52 5 43 4 6 8 9 10 12 15 19 20 21 22 25 28 29 33 34 40 41 42 16 16 16 16 13 36 ...

Страница 45: ...034 GASKET 1 2 PLUG 2 23 109069 PROBE THERMOSTAT W CAPILLARY 2 24 B500355 CORD GRIP 1 2 NPT 3 25 110561 THERMOSTAT HI LIMIT W CAPILLARY 1 26 335386 STRAINER DRAIN 6 1 27 110837 ELBOW 1 2 CONDUIT SEALTITE 1 28 111092 FLOAT SWITCH 1 29 111488 JUMPER STRIP HEATER 4 30 111885 FISH PAPER INSULATION 1 31 112519 PLUG SNAP 0 875D FLAT 1 32 113271 ARC SUPPRESSOR 2 33 114178 HEATER 5 2KW 208 3 60 90º TANK 1...

Страница 46: ...Electrical Schematic 38 ...

Страница 47: ...39 ...

Страница 48: ...40 ...

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