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Appendix C - Parts

Service Parts for the MotorVac MCS 245 CarbonClean System

Please refer to the part numbers below when ordering parts for the unit.

Part #

Description

010-0027

Wheel

010-6060

Reservoir Cap

020-8043 Harness, Power

030-0193

3/8”Compression Nut, Ni (Hose to Machine)

050-0095

Filter, 10 Micron (Baldwin #BT839-10)

050-0007

Lens

, Pressure Gauge -3½ inch.

200-8012

Pressure

Gauge

Assembly – 3½

inch

050-1910

Lens

- Vacuum Gauge - 2½ inch

050-0006

Vacuum

Gauge

Assembly - 2½ inch

070-0100

Vacuum Hose 5/32”I.D - (11.5 feet)

030-4004 Vacuum

Tee

(Universal)

080-0230

Female Quick Disconnect Coupler, 1/4”, Ni

200-8667

ICS (Intake System Cleaning) Kit -

Complete

Содержание CARBONCLEAN MCS 245

Страница 1: ...Fuel System Service Diagnostic Equipment OPERATOR S MANUAL MCS 245 PDF VERSION...

Страница 2: ...Procedure 4 15 Port Fuel Injection PFI Cleaning Procedure 4 19 Continuous Injection System CIS Setup Procedure 4 21 Continuous Injection System CIS Cleaning Procedure 4 25 Returnless System Setup Proc...

Страница 3: ...panel the opening for the fuel reservoir and storage drawers for adaptors and other system accessories TIME DISPLAY CYCLE COMPLETE LED TIMER BUTTONS START BUTTON FUEL PRESSURE GAUGE PRESSURE REGULATOR...

Страница 4: ...way System Warning LED Illuminates when The fuel detergent mixture runs out before run time expires Vehicle or unit pressure drop less than 5psi is detected Warning Alarm Sounds when the service is c...

Страница 5: ...FRONT VIEW FUEL LEVEL WINDOW...

Страница 6: ...the unit s cabinet holds the battery cables and vacuum pressure hose Output Hose red Connects to the input side of the vehicle s engine fuel system Return Hose black Connects to the return side of th...

Страница 7: ...m Hose Forms a connection between the vacuum pressure from the vehicle engine and the vacuum pressure gauge on the unit Battery Cables Positive red and negative black battery connections 12 16 VOLTS D...

Страница 8: ...back of the unit s cabinet contains an easy access area for the fuel filter along with storage slots for shop towels detergent bottles etc Please see Appendix A for information on replacing the unit...

Страница 9: ...econds The solenoid remains open during the purge mode When the purge is complete the pump motor stops and the solenoid closes If the pressure drops below 4 PSI while the engine is running or the STAR...

Страница 10: ...st is in progress The maximum time available is 60 minutes the minimum time available is 5 minutes The time is adjusted in increments of 5 minutes There is a 10 minute increment between 50 and 60 minu...

Страница 11: ...g to governing environmental laws Never look directly into the air induction plenum or carburetor throat when the engine is operating Always plug or cap any open fuel lines during service Keep Cleaner...

Страница 12: ...e of rich operation monitor the catalytic converter temperature and allow at least two minutes of operation at normal mixture subsequent to testing or service for converter cooling Catalytic converter...

Страница 13: ...t the black battery clip to a solid ground point as far from the battery as possible 5 Fill the unit s reservoir with clean gasoline until the Fuel Level Window indicates 1 4 tank 6 Connect the unit s...

Страница 14: ...t s fuel reservoir until the mixture of fuel and detergent reaches 1 4 tank according to the Fuel Level Window The unit is now ready to perform a cleaning service NOTE When adding detergent to reservo...

Страница 15: ...d the solid steel or flex steel lines running from the fuel distributor to each individual injector easily identifies a Continuous Injection System The fuel distributor controls the amount of fuel spr...

Страница 16: ...s been reached 3 Turn the Pressure Adjust regulator counterclockwise until the regulator is completely open 4 Attach the unit to the vehicle s battery by connecting the red battery clip to the positiv...

Страница 17: ...essure loss can indicate a leak DIAGNOSTICS The vehicle s fuel system is now prepared to perform diagnostic tests if desired For instructions on how to perform these tests go to the next chapter title...

Страница 18: ...hose Release the Fill Purge button WARNING Flammable Liquid can squirt out of pressurized lines when connecting or disconnecting Wear Safety goggles Obtain ZERO pressure before connecting or disconnec...

Страница 19: ...s stops the flow of fuel from the vehicle to the carburetor during the cleaning process 18 As shown in the previous figure connect the output red hose from the unit to the adaptor going into the carbu...

Страница 20: ...s the button to increase the time or the button to decrease the time until the Time LED displays 30 minutes Run time may be adjusted depending on the condition of the vehicle s fuel system 7 Start the...

Страница 21: ...eads hoses and adaptors Return the vehicle s fuel system to its normal operating condition by re connecting the vehicle s fuel lines 13 Start the vehicle and verify that there are no leaks 14 Test dri...

Страница 22: ...rature has been reached 3 Turn the Pressure Adjust regulator counterclockwise until the regulator is completely open 4 Attach the unit to the vehicle s battery by connecting the red battery clip to th...

Страница 23: ...the unit is not used at this time 10 Start the vehicle and check connections for leaks Watch the Fuel Pressure gauge on the control panel to test system pressure since pressure loss could indicate a l...

Страница 24: ...o relieve the pressure in the output red hose Release the Fill Purge button WARNING Flammable Liquid can squirt out of pressurized lines when connecting or disconnecting Wear Safety goggles Obtain ZER...

Страница 25: ...o disconnect the fuel pump 17 As shown in the previous figure connect the output red hose from the unit to the adaptor on the pressure line going into the TBI unit 18 As shown in the previous figure c...

Страница 26: ...button Make a note of the fuel pressure reading this is the true opening pressure of the vehicle s pressure regulator without vacuum assist when the engine is at normal operating temperature At this...

Страница 27: ...m the output red hose Release the Fill Purge button 13 Loosen the vehicle s gas cap to relieve fuel tank pressure and then re install cap IMPORTANT Wrap a shop towel around pressure fittings before di...

Страница 28: ...ature has been reached 3 Turn the Pressure Adjust regulator counterclockwise until the regulator is completely open 4 Attach the unit to the vehicle s battery by connecting the red battery clip to the...

Страница 29: ...adaptor 060 2501 to both return side adaptors The return black hose on the unit is not used at this time 10 Start the vehicle and check connections for leaks Watch the Fuel Pressure gauge on the contr...

Страница 30: ...o relieve the pressure in the output red hose Release the Fill Purge button WARNING Flammable Liquid can squirt out of pressurized lines when connecting or disconnecting Wear Safety goggles Obtain ZER...

Страница 31: ...uel tank This forms a tank to tank loop making it unnecessary to disconnect the fuel pump 17 As shown in the previous figure connect the output red hose from the unit to the adaptor on the pressure li...

Страница 32: ...e of the fuel pressure reading this is the true opening pressure of the vehicle s pressure regulator without vacuum assist when the engine is at normal operating temperature At this point refer to app...

Страница 33: ...m the output red hose Release the Fill Purge button 13 Loosen the vehicle s gas cap to relieve fuel tank pressure and then re install cap IMPORTANT Wrap a shop towel around pressure fittings before di...

Страница 34: ...een reached 3 Turn the Pressure Adjust regulator on the unit counterclockwise until the regulator is completely open 4 Attach the unit to the vehicle s battery by connecting the red battery clip to th...

Страница 35: ...op adaptor 060 2501 to both return side adaptors The return black hose on the unit is not used at this time 10 Start the vehicle and check connections for leaks Watch the Fuel Pressure gauge on the co...

Страница 36: ...eve the pressure in the output red hose Release the Fill Purge button WARNING Flammable Liquid can squirt out of pressurized lines when connecting or disconnecting Wear Safety goggles Obtain ZERO pres...

Страница 37: ...nk This forms a tank to tank loop making it unnecessary to disconnect the fuel pump 17 As shown in the previous figure connect the output red hose from the unit to the adaptor on the pressure line goi...

Страница 38: ...ssure and the Up Arrow LED stays illuminated without flashing This will clean the CIS system and filter the contaminants through the unit s filtering system 5 Release the Start button and continue to...

Страница 39: ...LED on the control panel will illuminate and the unit s alarm will sound 11 DO NOT ALLOW CIS VEHICLES TO RUN OUT OF FUEL TURN OFF THE VEHICLE S IGNITION IMMEDIATELY UPON COMPLETION OF THE RUN CYCLE 1...

Страница 40: ...ith single Pressure Line one coming from the fuel pump one going into the fuel rail 7 Add gasoline and detergent mixture to the reservoir See Reservoir Filling Vehicle Diagnostics WARNING Flammable Li...

Страница 41: ...the fuel rail and fuel pressure line from tank The unit s RED output hose would connect to the ball valve of the TEE adaptor The BLACK return line is not used at this time You are now ready to perfor...

Страница 42: ...ton to increases the time or the button to decreases the time until the Time LED displays 30 minutes Run time may be adjusted depending on the condition of the vehicle s fuel system Add additional run...

Страница 43: ...connect the battery leads hoses and adaptors Return the vehicle s fuel system to its normal operating condition by re connecting the vehicle s fuel lines 12 Start the vehicle and verify that there are...

Страница 44: ...el Volume Test Vacuum Test TBI Systems The following tests may be performed for this system Fuel System Pressure Test Fuel Volume Test Deadhead Test Leakdown Test Vacuum Test PFI Systems The following...

Страница 45: ...c or the vehicle is slow to reach maximum pressure the vehicle s fuel filter may be clogged or its fuel pump may be weakening 4 Return to the appropriate previous chapter Fuel System Cleaning Procedur...

Страница 46: ...o close it Re start the vehicle and slowly turn the gate valve clockwise to open it until the engine begins to labor slightly while idling Resume the test by repeating Step 3 4 Release the Fill Purge...

Страница 47: ...l Pressure gauge on the unit This will give a good indication of the maximum pump output capabilities 5 Return to the appropriate previous chapter Fuel System Cleaning Procedures to continue the clean...

Страница 48: ...Start Run button Press the button to decreases the time until the Time LED displays five minutes Press the Leak Test button on the unit s control panel Use the procedure above to re pressurize the sy...

Страница 49: ...vehicle fuel lines Vacuum Test This test should be performed in conjunction with the cleaning process 1 Verify that Setup Steps 1 10 from the appropriate previous chapter have been completed for the s...

Страница 50: ...ontainer with shop air to a minimum of 80 PSI Do not exceed 185 PSI 5 Shake the ICS container to aerate the mixture NOTE If the ICS container has too much cleaner in it there may not be enough air vol...

Страница 51: ...ICS container and quickly pull the spray tube to the open end of the manifold near the throttle plate 13 Release the nozzle once the tip of the spray tube gets near the throttle plate NOTE Do not spra...

Страница 52: ...be necessary to start the engine and continue with the cleaning process The continuation of the cleaning service will require the installation of the 6 inch spray tube to clean the Idle Air Control pa...

Страница 53: ...and slide the Soak Tube into the manifold through the carburetor or TBI Spray the inside of the intake manifold with cleaner making sure to move the Soak Tube in a circular motion so that as much of...

Страница 54: ...as close as possible to the throttle plate and insert the short Soak Tube into the vacuum hose in some cases it may be necessary to use the PCV hose as an inlet 4 While the engine is idling hold the I...

Страница 55: ...pressed but unit will not build pressure With both hoses diconnected close the Pressure Regulator clockwise then open turn Hold Start button down until pressure builds Verify that filter and fittings...

Страница 56: ...eanings to ensure maximum system performance and pump life Drain the Fuel Reservoir 1 Turn the Pressure Adjust regulator on the control panel clockwise until it is completely closed 2 Attach the unit...

Страница 57: ...the unit s fuel reservoir with clean gasoline until the Fuel Level Window indicates 1 4 tank 4 Check the filter for leaks 5 Enter your initials the date and a check mark in the appropriate boxes of th...

Страница 58: ...6 FUEL LINE MALE USE WITH SUITABLE HOSE CLAMPS 060 1200 2 GENERAL APPLICATIONS UTILIZING 3 8 FUEL LINE MALE USE WITH SUITABLE HOSE CLAMPS 060 1300 2 GENERAL APPLICATIONS UTILIZING 1 4 FUEL LINE FEMALE...

Страница 59: ...L PRESSURE LINE MALE G M VORTEC M16 x 1 5 060 3105 1 TBI AND OR PORT FUEL PRESSURE LINE FEMALE G M VORTEC M16 x 1 5 080 3302 060 3300 O Ring 1 TBI AND OR PORT FUEL RETURN LINE MALE G M VORTEC M14 x 1...

Страница 60: ...BLACK PORT FUEL PRESSURE LINE FORD 060 3605 1 1 2 FEMALE SPRING LOCK PORT FUEL PRESSURE LINE FORD 060 3901 080 3904 Clip 1 3 8 QUICK DISCONNECT PORT FUEL AND TBI 060 4200 1 5 16 MALE TBI AND OR PORT F...

Страница 61: ...Appendix B System Accessories B 4 2005 MotorVac Technologies Inc Tee Adaptor For Single Line Fuel Injection Systems 060 0440 060 0450 2 2 HOSE CLAMPS USE WITH 060 1000 THROUGH 060 1500 060 4501...

Страница 62: ...12MM 90 BANJO FITTING CIS OR EFI SYSTEMS IN CONJUNCTION WITH 060 1900 060 1901 060 1902 060 2402 2 14MM BANJO FITTING BMW AND LATE MODEL VW PRESSURE LINE 060 3304 080 3302 O Ring 1 USED WITH MV0601700...

Страница 63: ...PORT FUEL AND TBI 060 4300 1 3 8 TBI AND OR PORT FUEL GM CHRYSLER JEEP EAGLE 060 1900 060 1901 060 1902 Bolt Washer Nut 2 6 2 CONNECTS 12MM BANJO FITTINGS FOR DIAGNOSTICS AND OR CREATING A LOOP 060 27...

Страница 64: ...Female Side Late Model Mitsubishi Products Also includes Chrysler Imports various Kia Suzuki Hyundai Gas Powered Models 060 2310 Female Side Bubble Flare Type Adapter 14 mm x 1 5 Common Applications I...

Страница 65: ...E WITH 14MM THREADS EUROPEAN CARS INLET AND OR RETURN MAY BE USED WITH 060 2700 CIS SYSTEMS MERCEDES AUDI A 6 060 2600 19MM WRENCH SIZE WITH 16MM THREADS EUROPEAN CARS INLET AND OR RETURN MAY BE USED...

Страница 66: ...ader valve with Viton seal Qty 1 Top valve O ring Qty 2 Neck base O ring Qty 2 Spray Nozzle Qty 5 6 Spray tube Qty 5 30 spray tube Qty 5 Valve with 9 siphon tube Qty 2 Available Parts not included in...

Страница 67: ...ess Power 030 0193 3 8 Compression Nut Ni Hose to Machine 050 0095 Filter 10 Micron Baldwin BT839 10 050 0007 Lens Pressure Gauge 3 inch 200 8012 Pressure Gauge Assembly 3 inch 050 1910 Lens Vacuum Ga...

Страница 68: ...00 8036 Drawer assembly Plastic Black 050 0018 Solenoid 2 way Normally Closed 200 7006 Pressure regulator assembly 200 8031 Tuthill Pump Assembly 200 8239 Operators Manual 200 8300 Quick Reference Car...

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