Motor City Wash Works MINI WRAP Скачать руководство пользователя страница 1

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Phone: 248.313.0272 ▪ Fax: 248. 313.0271

8MANULWRPINS002 12-11-2020

www.motorcitywashworks.com

MINI WRAP™ INSTALLATION MANUAL

Part # WRAPMHYD[ . . . . . ]01

WRAPMELE[ . . . . . ]01

FOR COTTON CLOTH™, STAR FOAM or C-CHANNEL FOAM BRUSHES

TABLE OF CONTENTS

Equipment Utilities

Page: 1

Equipment Specifications

Page: 1

Suggested Tools and Installation Materials

Page: 2

Installation Instructions

Page: 2

Electrical Installation

Page: 13

Water and Air Supply Installation

Page: 18

Foamer Installation

Page: 24

Hydraulic Installation

Page: 24

Start-Up Procedures

Page: 25

Troubleshooting……………………………………………………………………………………………………….Page: 35

Equipment Utilities

Equipment Specifications and Features



Three Convenient Voltages Available: 120, 24VAC and 24VDC



Compact Design: Utilizes only 11’-0” of Tunnel Space



Only 10’-00” Overall Height



Vehicle Clearance of More than 91”



Supplied Standard with MCWW Foam Streamers™ for Added Lubrication and Cleaning



Great Cleaning up to 80 CPH



Aluminum Structure with Color Skinz™ Snap-On UHMW Colored Covers… Great Appeal!



Electric or Hydraulic Drive Available



Choice of Cleaning Media between Cotton Cloth™, C-Channel and Star Foam

HYDRAULIC DRIVE

WRAPMHYD[ . . . . . ]03

ELECTRIC DRIVE

WRAPMELE[ . . . . . ]03

ELECTRICAL

120, 24VAC, 60HZ

OR 24VDC, 12W VALVE

POWER:       120 VAC, 1 PH, 12 W VALVE UL® CERTIFIED
MOTORS:     3 HP (2 X 1.5 HP)
                      13.2-6 AMP @ 208-460 VAC, 3 PH
UL® RECOGNIZED, CSA CERTIFIED, CE MARK, IEC IP 55

HYDRAULIC

6 GPM @ 1000 PSI

N/A

PNEUMATICS

2 SCFM @ 100 PSI

(INCLUDING OPTIONAL RETRACT PANEL)

2 SCFM @ 100 PSI

(INCLUDING OPTIONAL RETRACT PANEL)

WATER

RECLAIMED OR FRESH:

4 GPM @ 40 PSI

RECLAIMED OR FRESH:

4 GPM @ 40 PSI

Содержание MINI WRAP

Страница 1: ...t Voltages Available 120 24VAC and 24VDC Compact Design Utilizes only 11 0 of Tunnel Space Only 10 00 Overall Height Vehicle Clearance of More than 91 Supplied Standard with MCWW Foam Streamers for Ad...

Страница 2: ...ts will be highlighted in this manual using the following symbols NOTE PROVIDES FURTHER INFORMATION WARNING DANGEROUS SITUATION WHICH MAY CAUSE EQUIPMENT DAMAGE PERSONAL INJURIES OR FATALITIES Always...

Страница 3: ...48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULWRPINS002 12 11 2020 www motorcitywashworks com 3 14 168 Pic 1 Electric Drive Mini Wrap with C Channel Overall Envelope 11 132 10 120 Pic 2 Hydrau...

Страница 4: ...x 248 313 0271 8MANULWRPINS002 12 11 2020 www motorcitywashworks com 4 16 192 12 11 7 8 156 13 6 162 Pic 3 Hydraulic Drive Mini Wrap and Accelerator Top Wheel Overall Envelope 12 144 14 168 6 8 80 Pic...

Страница 5: ...e one of the forks with a LARGE L or C CLAMP see below Pic 5 C Clamp Locked on Fork Lift Bring the head assembly to your installation area Before raising the head assembly to the legs install one DRIV...

Страница 6: ...ositive stop plates on each arm See Pictures 6A and 6B Each plate is secured to the entrance side of the welded mount using 3 13 x 3 bolts and 3 13 lock nuts provided Be sure each black bumper faces t...

Страница 7: ...e the DRIVER S SIDE LEG to the floor Detach the CLAMP FROM THE FORK Drop the forks slightly down to allow the passenger s side leg to sit firmly on the floor and leave the fork lift in place as a safe...

Страница 8: ...at the bottoms of the hubs are BETWEEN 8 to 10 OFF THE FLOOR 36 MAXIMUM 10 TYPICAL Pic 12 Wash Hubs To CHANGE THE HEIGHT OF THE HUBS remove one core from the hub assembly and loosen the CLAMPS holding...

Страница 9: ...e bottom hub as shown in Picture 20 8 X 18 3 8 SLASH 1 8 THICK 10 3 8 SLASH 8 X 18 1 8 THICK 3 8 SLASH 10 X 18 1 8 THICK 8 8 42 PCS 42 PCS 42 PCS Pic 15 Wash Material Bottom Hub STOP VERIFY THAT YOU H...

Страница 10: ...tywashworks com 10 Pic 16 12 Bottom Hub Fill Pic 17 7 Top Hub Fill Repeat the same process for the top hubs on both wheels 3 8 SLASH 10 X 23 1 8 THICK 10 X 25 1 8 THICK 3 8 SLASH 10 X 25 27 1 8 THICK...

Страница 11: ...Cotton Cloth Loading Instructions Bring the two HUB ASSEMBLIES to your working area and remove the two compression plates from the top of the hub Slide 4 PVC STRIPS into each channel see Picture 21 a...

Страница 12: ...Foam Hub Assembly Optional Low Riders Wash Material Loading Instructions NOTE FOLLOW INSTRUCTIONS IN THE LOW RIDER HIGH BOY INSTALLATION MANUAL Locate the boxes containing the COLOR SKINZ covers and...

Страница 13: ...G THE MATERIAL REQUIRED FOR CONNECTING THE MINIWRAP IS THE CUSTOMER S RESPONSIBILITY ALL WORK HAS TO COMPLY WITH LOCAL AND NATIONAL CODES Pic 26 Electrical Box Located on Entrance Top Driver s Side Fr...

Страница 14: ...THE MOTOR LEADS FOLLOWING THE APPROPRIATE CONNECTION DIAGRAM BELOW OR ON THE MOTOR PLATE PICTURE 27 FOR PROPER VOLTAGE Pic 27 Motor Connections WARNING EACH MOTOR HAS TO BE PROTECTED WITH AN OVERLOAD...

Страница 15: ...c 28 Starters with Air Panel Pic 29 Starters w out Air Panel If you have purchased the ELECTRIC DRIVE MINIWRAP with the MCWW OVERDRIVE INVERTER BOX connect the motors following the diagram on picture...

Страница 16: ...r wash controller and through TERMINALS R1A and R1C WARNING THE AIR VALVE INTERLOCK CONTACT HAS TO BE CONNECTED IN SERIES WITH THE WRAP AIR VALVE SEE PICTURE 30 IF YOUR MINIWRAP WRAP IS EQUIPPED WITH...

Страница 17: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULWRPINS002 12 11 2020 www motorcitywashworks com 17 Pic 30 Inverter Panel...

Страница 18: ...R ANY OTHER IMPURITIES WITHIN THE MAIN AIR SUPPLY MAY AFFECT THE PERFORMANCE OF THE EQUIPMENT AND LEAD TO PREMATURE WEAR OR MAJOR DAMAGE TO THE MINIWRAP DELIVERY SYSTEM OR ITS COMPONENTS Bring a 3 8 O...

Страница 19: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULWRPINS002 12 11 2020 www motorcitywashworks com 19 Pic 31A Extend Retract Air Panel...

Страница 20: ...e Picture 32 Install the PASSENGER S SIDE cylinder assembly on the upper head frame and position in behind the positive stop mount like shown on Picture 33 below Pic 32 Bump Out Pic 33 Mount on Upper...

Страница 21: ...a source of compressed air Supply the panel with compressed air capable at least 1SCFM 100PSI COUNTERBALANCE m edium speed wrap a rounds TM WRAP MINI AIR PANEL DRIVER SIDE PASSENGER SIDE 8DCA LWRPPNL0...

Страница 22: ...nes see Picture 36 from the air panel to your Miniwrap air cylinders Connect the ORANGE air line to the DRIVER S SIDE regulator and PURPLE air line to PASSENGER S SIDE regulator 3 8 ORANGE AIR LINE MA...

Страница 23: ...the CAR WASH CONTROLLER and program the output to TURN ON a few feet after the passenger s side brush has reached the front of the car see Picture 39 and stay on until the passenger s side wheel has P...

Страница 24: ...D WITH YOUR MINIWRAP WRAP AROUND UNIT IT CAN BE PURCHASED SEPARATELY THROUGH YOUR LOCAL MCWW DISTRIBUTOR PART FOAMDLUTNSTN0001 1 2 SOLUTION LINE 3 8 AIR LINE Pic 40 Streamers Air Solution Lines Hydrau...

Страница 25: ...es for leaks Turn the hydraulic power unit OFF NOTE IF THE MINIWRAP IS ELECTRIC DRIVE THE WHEEL SPEED IS PRESET AT 88 RPM USING A VARIABLE SPEED DRIVE VFD INSTEAD OF STARTER UNITS ALLOWS FOR WHEEL SPE...

Страница 26: ...enance DAILY Check for hydraulic leaks chaffed hoses electrical cable etc Visually inspect for any signs of wear Move the arms manually and duplicate its regular motion and look for abnormalities A lo...

Страница 27: ...48 313 0272 Fax 248 313 0271 8MANULWRPINS002 12 11 2020 www motorcitywashworks com 27 After the first month of operation grease each bearing see Picture 49 54 Wash your equipment with a solution made...

Страница 28: ...in order to solve it and make the product or process operational again It is imperative to understand that all problems have a cause and solution Many times you may not have an actual fault and just a...

Страница 29: ...ce for trip or fault Check for correct voltage at motor Check for continuity of 3phase motor leads Mini Wrap Brush arms do not extend into wash bay Check air pressure Verify there is no mechanical bin...

Страница 30: ...0 Check for correct voltage at pneumatic valve Check for kinked air lines or leaking from air cylinder Mini Wrap Brush wobbles or appears bent Check brush shaft for bending due to collision Ensure sha...

Страница 31: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULWRPINS002 12 11 2020 www motorcitywashworks com 31...

Страница 32: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULWRPINS002 12 11 2020 www motorcitywashworks com 32...

Страница 33: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULWRPINS002 12 11 2020 www motorcitywashworks com 33...

Страница 34: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULWRPINS002 12 11 2020 www motorcitywashworks com 34...

Страница 35: ...with a new or refurbished unit not to include costs of removal or installation Any product returned to MCWW for warranty has to have a Return Material Authorization Number All shipping costs to MCWW...

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