Motor City Wash Works DRY N'SHINE Скачать руководство пользователя страница 1 | Manualshive

Страница: 1 / 56

Motor City Wash Works DRY N'SHINE Скачать руководство пользователя страница 1

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A.

Phone: 248.313.0272 ▪ Fax: 248. 313.0271

8MANULDNSINS003

03-21-18

www.motorcitywashworks.com

1

SINGLE AND THREE BRUSHES DRY-N-SHINE Rev 3

INSTALLATION MANUAL

TABLE OF CONTENTS

Equipment Specifications

Page: 1

Equipment Features

Page: 1

Suggested Tools and Installation Materials

Page: 2

Installation Instructions

Page: 3

Electrical Installations

Page: 17

Pneumatic Installations

Page: 28

Plumbing Installations

Page: 29

Operations and Startup

Page: 30

Maintenance

Page: 45

Equipment Requirements

Notes and safety Symbols

Where necessary, important points will be highlighted in this manual, using the following symbols:

NOTE:

PROVIDES FURTHER INFORMATION!

WARNING!

DANGEROUS SITUATION WHICH MAY CAUSE

EQUIPMENT DAMAGE, PERSONAL INJURIES OR FATALITIES!

Always follow all notes, warnings, and instructions. Failure to do so may have serious consequences on
the overall performance of the equipment and/or the safety of the people working on the equipment!

TOP WHEEL ONLY

TOP WHEEL AND SIDE WHEELS

ELECTRICAL

POWER:
208V SYSTEM: ONE 40 AMPS 3PH CIRCUIT
480V SYSTEM: ONE 20 AMPS 3PH CIRCUIT
CONTROL:
1 TOP WHL READY SIGNAL CW CONTROLLER
1 E-STOP OK SIGNAL CW CONTROLLER

POWER:
208V SYSTEM: ONE 40 AMPS 3PH CIRCUIT
480V SYSTEM: ONE 20 AMPS 3PH CIRCUIT
CONTROL:
1 TOP WHL READY SIGNAL CW CONTROLLER
1 SIDE WHLS READY SIGNAL CW CONTROLLER
1 E-STOP OK SIGNAL CW CONTROLLER

PNEUMATICS

3 SCFM

3 SCFM

WATER

10 GPM @ 40 PSI

10 GPM @ 40 PSI

STOP!

PRECAUTION TO TAKE TO AVOID EQUIPMENT

MALFUNCTION OR ERROR!

1
2
3
...
»

Содержание DRY N'SHINE

Страница 1: ...symbols NOTE PROVIDES FURTHER INFORMATION WARNING DANGEROUS SITUATION WHICH MAY CAUSE EQUIPMENT DAMAGE PERSONAL INJURIES OR FATALITIES Always follow all notes warnings and instructions Failure to do...

Страница 2: ...onar sensor Because of it s position the SONAR READY SIGNAL PHOTO EYE is always timed properly avoiding any synchronization problem cause by a vehicle who has skipped a roller for example Another impr...

Страница 3: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS003 03 21 18 www motorcitywashworks com 3 THREE WHEELS SYSTEM...

Страница 4: ...open all boxes and crates verify that you have all the required components and that there is no damage to the equipment Also verify that you have all your installation materials Remove packaging mate...

Страница 5: ...ope for Sngl D S Top Wheel Pic 2 Equipment Location for Sngl D S Top Wheel 9 6 8 6 5 9 DOORS CENTER LINE 7 6 6 2 8 2 TOP WHEEL BASE PLTS 7 6 Pic 3 Physical Envelope for Sngl P S Top Wheel Pic 4 Equipm...

Страница 6: ...sical Envelope to CV Trap Door for Sngl D S Top Wheel Pic 8 Equipment Location with Supershiner 6 6 TOP WHEEL BASE PLTS D S SUPERSHINER BASE PLTS P S SUPERSHINER BASE PLTS 8 9 1 1 Pic 9 Working Envelo...

Страница 7: ...ment Location With High Side Wheels and Supershiner 19 14 3 6 9 7 6 8 6 7 7 4 1 3 3 7 8 TOP WHEEL BASE PLTS D S SUPERSHINER BASE PLTS P S SUPERSHINER BASE PLTS D S HIGH BOY BASE PLT P S HIGH BOY BASE...

Страница 8: ...according to the conveyor trap door or to the wall shown on pictures one through four see above Position the inside edge of the inside leg 21 INCHES to the OUTSIDE EDGE OF THE OUTSIDE GUIDE RAIL see...

Страница 9: ...picture 24 and 25 Secure to the floor using 5 8 X 5 WEDGE ANCHOR BOLTS one for each floor mount holes Attach the belt to the arm see picture 26 and secure the 3 8 16 fastener holding the belts mount...

Страница 10: ...OWARD THE CENTER LINE AS SHOWN IN PIC 27 Locate the DRIVE UNIT ASSEMBLY and mount to the adaptor plates as shown in pictures 28 or 29 Position the drive unit so that the DRIVER SIDE EDGE OF THE BRUSH...

Страница 11: ...he picture below Terminate with ONE OR TWO FOAM SPACER in order to get at least 2 1 2 of compression from the compression plates Reinstall the two compression plates Pic 30 Cloth Loading Instructions...

Страница 12: ...OT Test if the top is sufficiently counter balanced from the counter weights Add one or two 1 4 COUNTERWEIGHTS to the counterweight arm box see picture 32 and 33 until both arms are properly balanced...

Страница 13: ...48 313 0271 8MANULDNSINS003 03 21 18 www motorcitywashworks com 13 Pic 33 Counterweight Arm Locate the cross beam and secure to the top wheel frame see picture 34 Mount the cross beam leg on the other...

Страница 14: ...below Pic 36 Color Skinz SINGLE TOP WHEEL SINGLE WHEEL WITH TIRE SHINER SYSTEM FOR DRIVER SIDE TOP WHEEL Position the DRIVER SIDE SUPERSHINER according to its installation manual and according to the...

Страница 15: ...the conveyor outside guide rail following the Supershiner installation manual recommendations Secure and level the Supershiner with anchor bolts TOP AND SIDE WHEELS SYSTEM THREE WHEELS Identify which...

Страница 16: ...an 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS003 03 21 18 www motorcitywashworks com 16 Pic 38 High Boys with Beater Bar and Splash Guard Pic 39 High Boys Hub SPLASH GUARD ELEVATION...

Страница 17: ...S01 ALF CIRCLE END CAPS 8COREENDCAP07007 X16 X 3 BOLTS 8FASTBLTHEX0036 DS05209020GRY6 52 DIA CLOTH DISC CLOTH DISC 8DSO5O9O20GRY6 FLAP TO THE RIGHT CLOTH DISC 8DSO5O9O20GRY6 FLAP TO THE LEFT Pic 40 Hi...

Страница 18: ...3PH NEEDS A CIRCUIT CAPABLE OF 15AMPS TWO SEPARATE 120VAC 1PH 15AMPS CIRCUITS THREE WHEELS SYSTEM AT 208VAC 2PH NEED A CIRCUIT CAPABLE OF 40AMPS TWO SEPARATE 120VAC 1PH 15AMPS CIRCUITS SINGLE WHEEL SY...

Страница 19: ...AKERS KEEP FEED WIRES LEFT HAND SIDE INSIDE CONTROL BOX FIELD SUPPLIED FIELD SUPPLIED 208VA C 3P HASE Pic 45 Electrical Supply For 208VAC Control Panel R U N S T O P R U N E R R O R P OWE R B A T L O...

Страница 20: ...T SWITCH 8 EI GH T Pic 47 Field Wiring 208VAC Control Panel DRY N SHI NE E STOP 120VAC 2A 24VDC 0VDC NEUTRAL SHIELD CO UNTER BALANCE TOP WHL DOWN TOP WHL RINSE 1 2 3 4 5 6 7 8 9 10 13 14 15 1617 19 18...

Страница 21: ...EMIITER TO THE FLOOR IT IS AN IMPORTANT COMPONENT OF YOUR DRY N SHINE SYSTEM MANY SAFETY FEATURES BUILT IN YOUR DRY N SHINE SYSTEM DEPENDS ON THE SONAR READY SIGNAL AND ITS ACCURACY INSURE THAT BOTH H...

Страница 22: ...4 CR5 LOW AIR FOUR E STOP STRINGS CONFIGURATION Pic 48 1 2 DNS E STOP FOR ICS WBC INPUT AND CONVEYOR INTERLOCK BOARD Pull wires from your car wash controller to the Dry N Shine control box 6 WIRES fo...

Страница 23: ...o stop the operation of the wash or the Dry N Shine at any moment if needed in case of an emergency The Beeper will be used to warn the operator or any person located in the vicinity before your Dry N...

Страница 24: ...e OUTPUT FUNCTION to the flasher unit control input Pull a 4 CONDUCTOR 14 AWG cable 300 or 600 VOLT RESISTANT from the top wheel motor to the control box and using one of the knock out holes available...

Страница 25: ...CE TRUCK DETECT SONAR READY WHEEL DOWN HOOD S ENSOR MOUNTED ON TOPWHEEL TILT SWITCH HIGH HOODP E SONAR P E COUNTER BALANCE AIR VALVE THREE POSITION AIR VALVE TOP WHEEL DOWN AIR VALVE SUPPLIED TOP WHEE...

Страница 26: ...cover and reposition the head assembly LOOSEN BOLT REMOVE BOLT Pic 56 Loosen Head Bolt Pic 57 Remove Head bolt TILT DOWN LOOSEN BOLTS Pic 58 Loosen Head Bolt s Pic 59 Tilt Head Down Pneumatic Install...

Страница 27: ...mpressed air supply to the HIGH BOYS SIDE WHEELS AIR PANEL AIR SUPPLY see picture 61 Pull and connect ONE 3 8 RED AIRLINE TUBE from the EXTEND AIR VALVE located on the air Panel to cylinder back end o...

Страница 28: ...DRY N SHINE WA RN I N G WA S H CY C L E F A U L T W A S H W O R K S 8 D C A L P N L R K R 0 0 0 1 S I D E WH E E L S Pic 61 B Water Lines Operation INTRODUCTION TO DRY N SHINE 101 Your DRY N SHINE is...

Страница 29: ...HEEL AND HIGH BOYS SIDE WHEELS Two INPUT SIGNALS from your car wash controller are required for a single top wheel system One to start the top wheel to come down and spin TOP WHEEL READY SIGNAL and on...

Страница 30: ...may have to be determined further later after operating your DRY N SHINE for a while and adjusting the programming according to the specificity of your wash Commercial laundry detergent can be used f...

Страница 31: ...IDE WHEEL ENABLE Pushing the OFF button for either brush will DISABLE the brush and put it in idle mode These buttons may be used to disable one equipment at a time for testing or repair purpose for e...

Страница 32: ...brush will now start to spin between cars only and only when the throughput reaches 60 CPH based on the total amount of SONAR READY SIGNAL over a period of 15 MIN AFTER HOURS WASHES CYCLES SETTINGS Re...

Страница 33: ...LOW DOWN SET POINT LOWER LOWERING THE MOUNT END WILL SET THE SLOW DOWN SET POINT HIGHER You may want to adjust the tilt switch to slow down on SUV and or minivan luggage racks only M AI NAI R P EN ET...

Страница 34: ...s low and the ambient air is very humid or if the daily throughput is important When the ON ONLY 60CPH button is pushed the brush will now start to spin between cars only and only when the throughput...

Страница 35: ...in seconds The COUNTER BALANCE AIR feature counteract the overall down pressure of the top wheel cylinder for a controlled period of time allowing the brush to be balanced and very light over the hood...

Страница 36: ...GNAL is received to the area beyond the antenna mirrors area The timer is typically set at 5 seconds from the factory and seems to be sufficient for most car washes HOOD SENSING SAFETY SETTINGS Your D...

Страница 37: ...TIME HOOD SENSING still applies and need to be adjust to about 5 seconds but the maximum and minimum height or hood height window also has to be inputs The example above shows a height window between...

Страница 38: ...HE EQUIPMENT BEFORE FORCING ANY OUTPUT ON To JOG ON any of the brushes toggle the ON button of the desired brush TOP or SIDES and then input a speed value in the SPD window SPEED 1 IS SLOWDOWN SPEED S...

Страница 39: ...22 00 is 10 00 PM by night If no wash is desired you may not select any day or set the TOTAL CAR BEFORE WASH counter value to 0 PLC CLOCK SETTING SCREEN The PLC CLOCK setting screen is used to verify...

Страница 40: ...S IDE WH EEL RINSE C W E S TOP IN DRY N S HINE E STOP C W E S TOP OUT B EEFE R 12 0VAC 20 S IDE WH EEL SOAP TOP WHL R EA DY IN TOP WHL R EA DY IN E S TOP OK IN E S TOP OK IN S IDE WHL RE ADY IN S IDE...

Страница 41: ...C CLOCK setting screen and verify the time entered Change time setting if required Save any changes by pressing SET PLC CLOCK TO HMI CLOCK button like shown below Pic 78 HMI Clock Settings Screen Turn...

Страница 42: ...NTER BALANCE ON LATER 3 DECREASING THE OFF TIME VALUE TURNS THE COUNTER BALANCE OFF SOONER 4 INCREASING THE OFF TIME VALUE TURNS THE COUNTER BALANCE OFF LATER Pic 81 System Setting Screen Test a car a...

Страница 43: ...Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS003 03 21 18 www motorcitywashworks com 43 Side Wheel Rotation ROTATION AGAINST THE VEHICLE TRAVEL VEHICLE TR...

Страница 44: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS003 03 21 18 www motorcitywashworks com 44...

Страница 45: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS003 03 21 18 www motorcitywashworks com 45...

Страница 46: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS003 03 21 18 www motorcitywashworks com 46...

Страница 47: ...small paper clip wire will be fine in the nozzle opening Check also for proper coverage of the brushes Check for the overall performance of the equipment on the vehicle Profiling cleaning etc Wash dow...

Страница 48: ...oduct if found defective with a new or refurbished unit but not to include costs of removal or installation Any product returned to MCWW for warranty has to have a Return Material Authorization Number...

Страница 49: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS003 03 21 18 www motorcitywashworks com 49 Support Documents...

Страница 50: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS003 03 21 18 www motorcitywashworks com 50...

Страница 51: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS003 03 21 18 www motorcitywashworks com 51...

Страница 52: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS003 03 21 18 www motorcitywashworks com 52...

Страница 53: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS003 03 21 18 www motorcitywashworks com 53...

Страница 54: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS003 03 21 18 www motorcitywashworks com 54...

Страница 55: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS003 03 21 18 www motorcitywashworks com 55...

Страница 56: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULDNSINS003 03 21 18 www motorcitywashworks com 56...

Отзывы:

Нет отзывов

Бренды по названию

0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Популярные бренды

Загрузить еще бренды