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Morningstar TRAKSTAR TS-MPPT-60-600V-48, Руководство пользователя

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5

TriStar MPPT 600V Operator’s Manual

4

Table  of  Contents

  

(Cont.)

6.0 Troubleshooting

67

6.1 Battery Charging and Performance Issues

                        

67

          6.2 Network and Communications Issues                                   68

7.0    Maintenance and Service 

           70  

7.1 Important Safety Instructions                       

      70

  7.2 Maintenance Schedule

                       75

8.0    Warranty and Claim Procedure          77

9.0    Technical Specifications   

 

 

 

 

 

 

   79

10.0  Appendix 

                    82

11.0  Certifications 

 

 

 

 

 

 

 

 

 

   90

SAVE THESE INSTRUCTIONS.

This manual contains important safety, installation and operating instructions for the 

TriStar MPPT 600V solar controller.  The following symbols are used throughout this manual to 

indicate potentially dangerous conditions or mark important safety instructions:

WARNING:  
Indicates a potentially dangerous condition.  Use extreme caution 
when performing this task.

!

CAUTION:  
Indicates a critical procedure for safe and proper operation of the 
controller.

NOTE:  
Indicates a procedure or function that is important for the safe and 
proper operation of the controller.

AVERTISSEMENT :  
Indique une condition potentiellement dangereuse.  Faites preuve 
d’une prudence extrême lors de la réalisation de cette tâche.

!

PRUDENCE :  
Indique une procédure critique pour l’utilisation sûre et correcte du 
contrôleur.

REMARQUE :  
Indique une procédure ou fonction importante pour l’utilisation sûre et 
correcte du contrôleur.

Safety Information

• Read all of the instructions and cautions in the manual before beginning installation.
• There are no user serviceable parts inside the TriStar MPPT 600V.  Do not disassemble 

or attempt to repair the controller.

WARNING:

  

RISK OF ELECTRICAL SHOCK.

  

NO  POWER OR ACCESSORY TERMINALS ARE ELECTRICALLY ISOLATED FROM 

DC INPUT, AND MAY BE ENERGIZED WITH HAZARDOUS SOLAR VOLTAGE.  UNDER    
CERTAIN FAULT CONDITIONS, BATTERY COULD BECOME OVER-CHARGED. TEST         
BETWEEN ALL TERMINALS AND GROUND BEFORE TOUCHING.

• External solar and battery disconnects are required.
• Disconnect all sources of power to the controller before installing or adjusting the 

TriStar MPPT 600V.  

• There are no fuses or disconnects inside the TriStar MPPT 600V  Do not attempt to repair.

1.0 Important Safety Instructions

Contents

Содержание TRAKSTAR TS-MPPT-60-600V-48

Страница 1: ...www morningstarcorp com Solar Battery Charger with TrakStarTM Maximum Power Point Tracking Technology MODELS TS MPPT 60 600V 48 TS MPPT 60 600V 48 DB MAXIMUM POWER POINT TRACKING TRISTAR MPPT 600V TM...

Страница 2: ...s 20 3 3 Conduit Knock outs and Wiring Routing 22 3 4 Controller Preparation 24 3 5 Mounting 27 3 6 Network Connections 29 3 7 Wiring Connections 31 3 8 Configuration 38 3 9 Grounding Power up and Pow...

Страница 3: ...of the controller AVERTISSEMENT Indique une condition potentiellement dangereuse Faites preuve d une prudence extr me lors de la r alisation de cette t che PRUDENCE Indique une proc dure critique pou...

Страница 4: ...trouve dans le compartiment de c blage et est identifi e par le symbole ci dessous estampill dans le boit Informations de S curit Lisez toutes les instructions et les avertissements figurant dans le m...

Страница 5: ...batterie repose par inadvertance Dans l affirmative supprimer la source du contact avec le sol Contact avec n importe quelle partie d une batterie mise la terre peut entra ner un choc lectrique La pr...

Страница 6: ...ovided to ensure all pole disconnection from the power supply This disconnection shall be incorporated in the fixed wiring Using the TriStar MPPT 600V grounding terminal in the wiring compartment a pe...

Страница 7: ...se the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio...

Страница 8: ...female 8 EIA 485 Port Four 4 position screw terminal for EIA 485 bus connections 9 Knock out Seals typ of eight 8 Steel seals to protect internals when knock outs not in use 10 Ground Terminals 2 tot...

Страница 9: ...ts 1 Heatsink Aluminum heatsink to dissipate controller heat the TriStar MPPT 600V is 100 passively cooled for reliability 2 Battery Negative Power Terminal Power connection for battery cable terminat...

Страница 10: ...PC or to other serial devices using the EIA 485 adapter The adapter converts an RS 232 serial interface to EIA 485 compliant bus signals An LED shows network activity and errors DIN rail compatible 3...

Страница 11: ...he yellow Solar Terminal Bridge must be properly fitted in place before making the solar power terminal connections The battery wiring and all communication cables must only be routed within the low v...

Страница 12: ...of the high voltage and low voltage wiring paths 2 3 4 1 5 6 Figure 3 2 Knock outs left view 2 1 4 5 6 Figure 3 3 Knock outs right view 7 8 9 10 Figure 3 4 Knock outs bottom view Figure 3 5 Knock outs...

Страница 13: ...irez jamais le couvercle en pr sence de tension sur une des connexions d alimentation du TriStar MPPT 600V 600V600V Use a 2 Phillips screw driver to remove the four 4 screws that secure the wiring box...

Страница 14: ...necteurs des raccordements collets ou des fouloirs dans les ouvertures afin de prot ger le c blage des bords coupants WARNING Shock Hazard Never route network cables in the same conduit as the power c...

Страница 15: ...ks 9 Carefully align the keyhole on the TriStar MPPT 600V with the screw head Slide the TriStar MPPT 600V down over the keyhole The pre drilled pilot holes should align with the mounting holes in the...

Страница 16: ...pre assembled cables take care not to damage the plugs when the cables are pulled through conduit MeterBusTM Connection MeterBusTM networks use standard 4 wire or 6 wire RJ 11 telephone cables If poss...

Страница 17: ...nnect has been opened disconnected before installing the system wires AVERTISSEMENT Risque de d charge lectrique Le r seau PV solaire peut produire des tensions de circuit ouvert sup rieures 500 V cc...

Страница 18: ...NING Risk of Damage Be very certain that the battery connection is made with correct polarity Turn on the battery breaker disconnect and measure the voltage on the open battery wires BEFORE connecting...

Страница 19: ...Connect the solar wire to an available terminal on the solar block as in S and connect the solar wire to an available terminal on the solar block as in S 8 Replace the Wiring Divider removed in Step...

Страница 20: ...MPPT 600V Mode Switch 1 Solar Charging OFF Future Use ON Switch 2 Not Used OFF Switch 3 Charging Mode Charging Mode Switch 3 Normal 48V OFF Custom Multiplier ON Allows for nominal charging voltages o...

Страница 21: ...ith an external GFDI device as required by the Article 690 of the U S National Electrical Code for the installation location AVERTISSEMENT L appareil n est pas fourni avec un dispositif GFDI Ce contr...

Страница 22: ...y The TriStar MPPT 600V utilizes Morningstar s TrakStarTM Maximum Power Point Tracking MPPT technology to extract maximum power from high voltage power sources commonly used in grid tie applications T...

Страница 23: ...loat is to protect the battery from long term overcharge The green SOC LED will blink once every two 2 seconds during Float charging Once in Float stage loads can continue to draw power from the batte...

Страница 24: ...discharged condition the soft crystals will turn into hard crystals over time This process called lead sulfation causes the crystals to become harder over time and more difficult to convert back to so...

Страница 25: ...ranging from sealed gel AGM maintenance free to Flooded and L 16 cells In addition an 8th charging setting provides for custom set points us ing MSViewTM PC software Table 4 1 above summarizes the ma...

Страница 26: ...ure The need for temperature compensation depends on the temperature variations battery type how the system is used and other factors If the battery appears to be gassing too much or not charging enou...

Страница 27: ...d Table 4 3 Manual Equalization LED Indcations NOTE For multiple TriStar MPPT 600V controllers on a MeterBusTM network initialize a battery equalization using the TriStar meter so that all equalizatio...

Страница 28: ...ts or conditions that may require the TriStar MPPT 600V to modify operation Alarms are commonly used to alert the user that the controller is nearing a specific voltage current or temperature limit Al...

Страница 29: ...ue to be lit and the control ler will not complete start up or begin charging Retry the firmware update The firmware must be successfully loaded before the controller will start up Note The second ind...

Страница 30: ...le TSMPPT HV controllers on a network View and log data with MSViewTM PC Software View logged data stored in the TriStar MPPT 600V internal memory Update TriStar MPPT 600V firmware Program custom sett...

Страница 31: ...ble can be purchased at your local electronics retailer Tripp Lite brand compatibility has been verified The serial connection is ideal for configuring custom settings or monitoring a single TriStar M...

Страница 32: ...alimentation au r seau EIA 485 si la tension nominale du syst me est sup rieure 12 V For more information on EIA 485 networking refer to the Morningstar Communications Document on our website at http...

Страница 33: ...erts Text Messages The email and SMS alerts feature sends notification to an email address or mobile phone if one of the following occurs TriStar MPPT 600V self diagnostics fault condition TriStar MPP...

Страница 34: ...g a large segment of the MIB hierarchy to be queried by the SNMP manager from a managed device RESPONSE Used by the SNMP Agent to deliver requested information Also acts as an acknowledgment WARNING R...

Страница 35: ...pter The default MODBUS ID of the TriStar MPPT 600V is 1 Verify that the PC software is configured to communicate using the correct ID Problem Cannot connect to the controller via EIA 485 Solution Che...

Страница 36: ...ller before installing or adjusting the TriStar MPPT 600V There are no fuses or disconnects inside the TriStar MPPT 600V Do not attempt to repair Informations de S curit Lisez toutes les instructions...

Страница 37: ...onstitu de batteries du m me type fabricant et ge Ne fumez pas proximit du groupe de batteries Les connexions d alimentation doivent rester serr es pour viter une surchauffe excessive d une connexion...

Страница 38: ...un personnel bien inform sur les piles et les pr cautions de s curit appropri es Soyez tr s prudent quand vous travaillez avec des grandes batteries au plomb Portez des lunettes de protection et ayez...

Страница 39: ...xcept the SureSineTM inverter are warrantied to be free from defects in materials and workmanship for a period of FIVE 5 years from the date of shipment to the original end user Warranty on replaced u...

Страница 40: ...Volts Maximum Battery Current 60 Amps 60 Amps 63A breaker included Maximum Solar Input Voltage Maximum Operating Input Current 600 Volts dc 600 Volts dc 15 Amps 15 Amps Battery Operating Voltage Range...

Страница 41: ...33 6 mm2 Terminal block wire size DB model Solar 14 AWG 2 5 mm2 to 4 AWG 21 1 mm2 Battery 14 AWG 2 5 mm2 to 2 AWG 33 6 mm2 Grounding 14 AWG 2 5 mm2 to 4 AWG 21 1 mm2 Recommended Torques 5 16 in power...

Страница 42: ...ray Voltage Volts Battery Current Amps Battery Current vs Array Voltage OVER VOL TAGE Figure 10 1 Battery Current vs Array Voltage 10 0 Appendix 0 10 20 30 40 50 60 70 60 65 70 75 80 85 90 95 Heatsink...

Страница 43: ...Array Voltage 84 86 88 90 92 94 96 98 100 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 E ciency E cien...

Страница 44: ...0 C ambient temperature Exceeds wire ampacity at 40 C ambient temperature Exceeds wire ampacity at 30 C ambient temperature Ampacity for not more than three current car rying conductors in a raceway c...

Страница 45: ...C ambient temperature Exceeds wire ampacity at 40 C ambient temperature Exceeds wire ampacity at 30 C ambient temperature Ampacity for not more than three current car rying conductors in a raceway ca...

Страница 46: ...TO PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES LOSS OF USE DATA OR PROFITS OR BUSINESS INTERRUPTION HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY WHETHER IN CONTRACT STRICT LIABILITY OR TORT INCLUDING...

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