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P38DF* Indoor Gas Fireplace

XG0193 - 150204.1

Installation

IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS

The 

P38DF*

 Direct Vent fireplace must be installed in accordance with 

these Instructions. Carefully read all the Instructions in this manual 

first. Consult the Local Gas Branch to determine the need for a permit 

prior to starting the installation. It is the responsibility of the installer to 

ensure this fireplace is installed in compliance with the manufacturers 

instructions and all applicable codes.

BEFORE YOU START:

Due to high operating temperatures, this appliance should  be located out of traffic & 

away from furniture and draperies.

Children and adults should be alerted to the hazards of the high surface temperature, 

which could cause burns or clothing ignition.

Young children should be carefully supervised when they are in the same room as the 

appliance.

Clothing or other flammable materials should not be placed on or near the appliance.

CAUTION

When this appliance is installed directly on any combustible material other than wood 

flooring, it must be installed on a metal or wood panel extending the full width and 

depth of the appliance or a fire will occur causing serious injury,  property damage or 

even death.

DANGER

Installation Checklist

 

„

Determine the desired install location of your fireplace. 

 

„

See 

Section 1

, Dimensions on 

Page 5,

 and refer to the Framing 

Section 2

 for details. 

 

„

Select the location of your termination and resulting vent run.

 

„

Your selected termination location must be the highest point 

in the Direct Vent installation

.

 

„

Should it be impossible to meet the venting requirements laid 

out in 

Section 3

: Venting, please contact a local Montigo dealer 

regarding the use of a Montigo Power Vent.

 

„

Lay out the Vent run; calculating the required elbows and straight 

runs of 5"/8" flex and/or rigid pipe.

 

„

Layout Electrical Requirements Refer to 

Section 4: 

Wiring, for 

Details.

 

„

Refer to 

Section 5: 

Installing the Gas Line, for details on the 

gas connection and access.

 

„

Refer to local codes and guidelines for installation requirements.

 

„

Installation  and  repairs  should  be  done  by  a  qualified 

contractor and must conform to

:

 

• 

Installations in Canada 

must conform to the local codes or in the 

absence of local codes to the current version of Natural Gas and Propane 

Installation Code, CSA B149. Electrical Installations must conform to 

the local codes or, in the absence of local codes, to the current version 

of Canadian Electrical Code, CSA C22.1.1

 

• 

Installations in the USA 

must conform to the local codes or in 

the absence of local codes to the current version of National Fuel Gas 

Code, ANSI Z223.1/NFPA 54. Electrical Installations must conform to 

the local codes or, in the absence of local codes, to the current version 

of the National Electrical Code, ANSI/NFPA 70.  See 

Appendix C

 for 

installation within the State of Massachusetts.

Installation and repairs should be done by an authorized gas fireplace service technician. 

The appliance should be inspected before use and at least annually by a professional. More 

frequent cleaning may be required due to excessive lint from carpeting, bedding material, 

etc. It is imperative that control compartments, burners and circulating air passageways of 

the fireplace are kept clean.

NOTICE

WARNING

A barrier designed to reduce the risk of burns from hot viewing glass is provided with this 

appliance and shall be installed for the protection of children and other at-risk individuals.

If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s 

barrier for this appliance.

WARNING

Any safety screen, guard, or barrier removed for servicing an appliance must be replaced

prior to operating the appliance.

Section A: Before You Start

Содержание P38DFL

Страница 1: ...your step Slippery floor High temperatures Glass hazard Danger of suffocation High voltage Toxic Flammable materials Corrosive Fork lift trucks Danger overhead crane Explosion risk Oxidising Danger of death Biohazard Laser Radiation Danger of entrapment Hot surface General Warning Blank Gas bottles Watch for falling objects Electricity Danger for cutter Entrapment hazard Battery hazard Rotating pa...

Страница 2: ...K 1 10 Section 3 2 1 Venting Layout 10 Section 3 3 Installing a Wall Mounted Direct Vent Termination 12 Section 3 3 1 Venting Layout Wall Mounted Termination 13 Section 3 3 2 Venting Components 16 Section 3 3 3 Heat Shields 17 Section 4 Wiring 18 Section 5 Installing the Gas Line 19 Section 5 1 FUEL CONVERSION 19 Section 5 2 GAS PRESSURE 19 Section 5 3 GAS CONNECTION 19 Section 6 Finishing 20 Sect...

Страница 3: ...alified or licensed installer plumber or gas fitter as certified by the state province region or governing body where the fireplace is being installed This installation operation and maintenance manual is applicable to the models described to the right Refer to your rating plate to verify included options Warranty and Installation Information See Appendix B The Montigo warranty will be voided by a...

Страница 4: ...n calculatingtherequiredelbowsandstraight runs of 5 8 flex and or rigid pipe Layout Electrical Requirements Refer to Section 4 Wiring for Details Refer to Section 5 Installing the Gas Line for details on the gas connection and access Refertolocalcodesandguidelinesforinstallationrequirements Installation and repairs should be done by a qualified contractor and must conform to Installations in Canad...

Страница 5: ...1223 V5 1 SIT IPI with screen DEC06 2014 Teklynx LabelView Demo Page 5 P38DF Indoor Gas Fireplace XG0193 150204 1 Installation Rating Plate Sample Figure A Rating Plate for P38DF F IPI Electronic Ignition ...

Страница 6: ...ocation that maintains properclearancestoairconditioningducts electricalwiringandplumbing Safety as well as efficiency of operation should be considered when selecting the fireplace location Try to select a location that does not interfere with room traffic has adequate ventilation and offers an accessible path for Direct Vent installation The fireplace dimensions are shown below Top View FrontVie...

Страница 7: ... 4 55 1 2 MIN 96 12 door opening 3 Rear Vent Ceiling Floor Alcove area over Fireplace Top Vent N G L P 12 max Non combustible header Min 1 REAR VENT N G ONLY Non Combustible Materials Only When steetrock is not used behind the fireplace framing depth 20 1 8 may be reduced by 5 8 20 1 8 37 3 4 411 4 41 1 4 9 33 3 4 Combustible Header Combustible Shelf 26 3 8 12 max REAR VENT N G ONLY Non Combustibl...

Страница 8: ...ace enclosure Figure 7c Securing the Nailing Flange Extension The supplied nailing extension must be placed along the top edge of the fireplace and securely fastened into place as shown in figure 7c Note The nailing flange extension can be substituted with a piece of NON Combustiblematerialofthesamesizeandthermalcharacteristics ie cement board or equivalent 4 Beforeinstallingthesuppliednailingflan...

Страница 9: ...s a variety of direct venting and termination options The direct vent termination location MUST be selected such that it is the highest point in the venting assembly It should also be selected such that it provides the shortest vent run possible Should it be impossible to ensure that the termination is the highest point or to meet the venting guidelines laid out below please contact your Montigo d...

Страница 10: ...termination height is used the flame pattern may be affected TheVerticalterminationmustbeaminimum2 higherthanwhere the termination exits the roofing materials asphalt shingles cedar shakes etc This distance should be measured from the high side of the roof slope where the flue flashing intersects the roofing materials see Figures 9 to 9c Termination location must be a minimum 6 from a mechanical a...

Страница 11: ...on Figure 9c Rear vent Roof mounted venting 1 90 bend Support ring Support plate 32 max Termination 12 Max PVTK1 PEXT Sections Note Imagesareshownwithoutscreensforclaritypurposes However your fireplace should not be operated without proper installation of screens ...

Страница 12: ... Frame the BSR opening to 12 x 12 2 Secure the BSR Frame to the exterior sheathing of the structure 3 Fasten the termination to the BSR Frame using a minimum of 4 screws 1 Frame the MOSR opening to 12 x 12 2 Fasten the MOSR frame to the interior side of the studs concrete or finished wall construction using a minimum of 4 screws 3 Insert the termination into the MOSR frame as shown here from the i...

Страница 13: ...r 12a Section 3 3 1 Venting Layout Wall Mounted Termination Selectionofcomponentsanddetailsofventinglayoutshouldadhere to the following guidelines Vent terminations must not be recessed in walls or siding For Heat Shield requirements see Section 3 3 3 on page 16 Once the proposed venting layout has been determined refer to Figure 12 12a 15 or 15a to ensure the layout is acceptable Notes Wall Mount...

Страница 14: ... length and a frame if appropriate Flex may be turned to obtain desired degree of angle required but must not exceed 45 Note Through the wall venting kits are also available for both the Straight and the Corner Installation The Kit includes a heat shield a PFL 18 f f flexible pipe and a termination with or without a mounting frame PEL 45 Elbow PEL 90 Elbow PXT 18 IMPORTANT Corner Installation is a...

Страница 15: ...able Installation If the vertical dimension from the hearth is 120 and the horizontal run to the wall flange of the vent termination is 138 this would be an acceptable installation Example B Unacceptable Installation If the vertical dimension from the hearth is 36 and the horizontal run to the wall flange of the vent termination is 84 this would not be an acceptable installation Example C Unaccept...

Страница 16: ...t your Building Envelope Engineer or Waterproofing Consultant for further recommendations Section 3 3 2 Venting Components The following components and associated Montigo part numbers for installation of a roof or wall mounted termination Use only Montigo Vent Components Use of non Montigo parts will VOID the warranty and may impede operation of the fireplace Use any combination of rigid and flex ...

Страница 17: ...ace with a minimum of three sheet metal screws From the outside slide the RHS101 outer section on see Figure 18 To complete the installation fasten the Heat Shield Outer Section Termination frame to the structure Figure 18a Figure 17 RHS8 Installation Install by sliding over vent pipe where it passes through the combustible construction Figure 18 RHS101 Installation Install by sliding Outer Sectio...

Страница 18: ...agram for P38DF with SIT Proflame 2 Electronic Ignition 1 5V AA type 1 5V AA type 1 5V AA type 1 5V AA type BLACK WHITE WHITE BLACK BLACK WHITE GREEN VARIABLE SPEED COMFORT FANS Lights ON OFF CONTROL MAIN Power 120VAC 60 Hz 6 Amps SPARK SENSOR RED BLACK BATTERY PACK MAIN ON OFF SWITCH YELLOW GREEN 885 PROFLAME PILOT BURNER ORANGE GREEN BLACK BROWN YELLOW ORANGE 6 10 4 6 3 4 Blk Blk Wht Wht OPTIONA...

Страница 19: ...stall gas shut off valves approved for use by the state province or other governing body in which the fireplace is being installed Section 5 3 GAS CONNECTION Q Q See Figure 21 for location of gas line access Q Q Flexiblegasconnectorsmustnotexceed3feetinlength unless allowable within local regulations Q Q Connectincominggaslinetothe1 2 or3 8 gasinletport Q Q Purge all air out of gas line Q Q Checka...

Страница 20: ...rfere with the access to retainers for removal of glass door Glass doors on gas fireplaces are extremely hot while the fireplace is on and remain hot even after the fireplace has been turned off Safety screens are available and can reduce the risks of severe burns Please keep children away from the fireplace at all times CAUTION Figure 23 Combustible surrounds We recommend careful consideration be...

Страница 21: ... Place the screen into the Screen Tab Recepticles in the lower section of the fireplace Make sure the tabs and screens are lowered all the way down into the Screen Tab Recepticles on the fireplace Then push each Upper Screen Stud on the top corners of the screen into the Upper Screen Stud Receptables in the fireplace Figure 22b Screen Installation and Removal Figure 22a Screen Door Numbers Replace...

Страница 22: ...e the Horizontal Access Panel 2 Step 5 Ensure the tool is firmly in the lower end of the slot asshown Thenpulltoward you Caution hold the tool securely 3 Step 6 Pull hard if necessary to release the spring tension Caution The latch springs backwithforce holdthetool securely 4 Step 7 Remove the tool from the latch slot Ensure the latches are hanging freely the hook end is released from the bottom o...

Страница 23: ...p the Door on either side usually midway and lift upward lift the door carefully up and away from the front of the fireplace See Figures24g PlacetheDoorasideinasafeplacewhilemaintenance and or cleaning is being performed Figure 24g Removing and installing the glass doors Removing the Door WARNING When installing the fireplace gas lines fittings accessories or any other objects cannot impede the pr...

Страница 24: ... the pan and the burners as described in Figure 25 to 25f Note Only cover the burner with one layer of designer firestones Figure 25b Installation of the firestones Ensure ONLY one layer of firestones cover the surface Figure 25c Spreading the firestones evenly and make sure there are no firestones covering the pilot Figure 25d Completed firestone installation Figure25e Completed firestone install...

Страница 25: ...en removed as shown in the previous section place the speckled stones evenly across the pan and burner Ensure stones do not overlap too much as this will effect the flame pattern see figure 25g DO NOT cover the pilot with stones see figure 25h Figure 25g Evenly placed speckled stones Figure 25h Ensure the stones DO NOT cover the pilot ...

Страница 26: ...lace Log 5 from LGS58 on top of Log 2 Place Log 1 from LGS58 on top of log 2 see figure 26c 1 2 3 4 5 6 The P38DF has the option of installing a drift wood log set Once the firestones or speckled stones have been installed the log set can be installed Ensure logs are securely placed and will not tip or fall Remove media where logs touch the burner tray to ensure a more secure position Leanthelogsa...

Страница 27: ...p 10 Place log 4 of LGS59 in front of the ports to the right of log 5 from LGS58 See figure 26j and 26k Step 11 Watch for sooting for 30 minutes If sooting is present adjust media and or logs to eliminate Step 7 Place log 5 from LGS59 in the back left corner of the burner behind the pilot Place Log 4 from LGS58 on top of log 5 Use stones to help stabilize log 4 See figure 26f and 26g Figure 26g Fi...

Страница 28: ...ons 1 STOP Read the safety information above on this label 2 Remove the lower Horizontal access panel 3 Turn ON manual ON OFF switch located below the horizontal access panel if available 4 Turn Incoming gas valve to the ON position 5 Wait 5 minutes to clear out any gas If you smell gas STOP Fol low B in the safety information above on this label If you don t smell gas go to the next step 6 Turn f...

Страница 29: ...first activated there may be some smoke and a visible film may be left on the glass This is a normal condition and is the result of burning of protective coatings on new metal Glass must be cleaned periodically to remove any film which is a normal by product of combustion which may be visible Film can easily be removed by removing the door as shown on Page20 Handlethedoorcarefully andcleanitwithno...

Страница 30: ...on If your fireplace still does not operate correctly consult your local Montigo dealer All service and repairs should be performed by a qualified Technician All spare parts optional fans and optional trim finishes are available from your local Montigo dealer Figure27 Remove the up lighting glass from the burner tray Replacing Light Bulbs The P38DF light bulbs can be replaced in a few simple steps...

Страница 31: ...tepper motor RGC3033 LP Gas Valve with stepper motor RGC3034 NG Pilot Assembly RPA035 LP Pilot Assembly RPA036 Ignitor Probe Assembly RGC3075 Flame sensor rod assembly RGC3076 Pilot Tubing RPTA03 Door RDRP38 Control Module RGC3061 Proflame Transmitter RGC3063 Replacement Screen RSCP38 Designer Speckled Stones RR250SS Driftwood Log Set LGSPseries ...

Страница 32: ...liance 100 000 BTU H 30 KW 12 inches 12 inches M clearance to forced air supply inlet 6 feet 3 feet above air inlet N clearance above paved sidewalk or paved driveway located on public property 7 feet 7 feet P clearance under veranda porch deck or balcony 22 inches to combustibles 16 inches to non combustibles 22 inches to combustibles 16 inches to non combustibles Q clearance above roof 2 feet 2 ...

Страница 33: ...mpanies 2 The Montigo Gas Appliance must be subjected to normal use The Gas Appliances are designed to burn gas only Burning conventional fireplace fuels such as wood coal or any other solid fuel will cause damage to the Gas Appliance will produce excessive temperatures and will result in a fire hazard Limitations On Liability It is expressly agreed and understood that The Companies sole obligatio...

Страница 34: ...ht of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve t...

Страница 35: ...Page 35 P38DF Indoor Gas Fireplace XG0193 150204 1 Notes Notes ...

Страница 36: ...XG0193 150204 1 P38DF Single Sided Gas Fireplace ...

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