CHASSIS INFORMATION - 10
187
CAYMAN 2007
Drive Axle Lubricant:
The rear axle is fi lled with 80w-90 gear oil
meeting SAE J 2360 specifi cations. Change
interval is every 250,000 miles or 36 months,
whichever occurs fi rst.
During lubricant change, fi ne metal particles
will be observed clinging to the magnetic
fi ll and drain plugs of the axle. These
particles are normal wear particles from
the axle components, but will cause faster
than normal wear of the axle components if
allowed to circulate through the lubricant. It
is recommended that the magnetic plugs be
tested, if not replaced, at each lubricant change.
These plugs should have suffi cient magnetic
strength to pick up a 1.5 pound weight of low
carbon steel. Never replace a magnetic plug
with a non-magnetic “pipe plug” as they will
not keep the lubricant clear of metal particles
or seal properly.
The level of lubricant in the rear axle should
be checked every 30,000 miles or annually,
whichever occurs fi rst. This will ensure adequate
lubricant in the axle for proper operation. Regular
inspection of the drive axle lube levels is an
essential maintenance procedure.
WARNING:
Never place yourself under motorhome
without first properly blocking frame
(jack stands) from coming down in case
of rapid deflation of air system.
Proper Drive Axle Lubricant Level:
With the motorhome
parked on a level surface
and rear axle warm, place a
large container under axle.
Clean the area around the
fi ll plug, which is located
approximately halfway up
the axle housing bowl.
Remove the fi ll plug and
observe the lubricant
level.
The lubricant should be
level with bottom of the hole.
Important: The lube level close enough
to the hole to be seen or touched is not
suffi cient. The lube must be level with
the hole.
Correct the level as necessary.
Re-install the fi ll plug and tighten to 35
to 50 ft. lbs.
To Drain and Replace Lubricant:
1. Place a large container under the axle.
2. Remove drain plug and allow axle to
completely drain.
3. Properly dispose of oil.
4. Clean the drain plug and test (replace
the drain plug if needed).
5. Install and tighten drain plug to 35 to
50 ft. lbs.
6. Clean the area around the fi ll plug from
the axle-housing bowl.
7. Fill the axle with approved lubricant
until the level is even with the bottom
of the fi ll plug hole.
WARNING:
When checking or changing the
lubricant, always ensure that the axle is
not hot. Oil temperature 90º F or hotter
can easily cause severe burns.
NOTE:
When checking the lube level also check
the housing breathers on top of axle
housing. Clean the breathers if dirty or
replace them if damaged.
Drive Shaft:
The drive shaft transfers the power produced
by the engine to the drive axle. A worn or out of
balance drive shaft causes chassis vibration that
generally increases in intensity with road speed.
Lubrication Maintenance:
The drive shaft requires periodic lubrication
maintenance. Lubricate the slip joint and
universal joints every 5,000 miles or six
months, whichever occurs fi rst. Use NLGI #2
chassis lubricant.
NOTE:
It will be necessary to move the
motorhome forward or backward to
access all fittings on the drive shaft.
Greasing the Drive Shaft Universal Joints:
1. Check the drive shaft for looseness.
Repair if loose or worn.
2. Apply the specifi ed grease at the grease
fi tting on the universal joint. Apply until
new grease purges from all the seals.
Incorrect Oil level
Correct Oil level
090264
Содержание CAYMAN 2007
Страница 12: ...GENERAL INFORMATION 1 CAYMAN 2007 8 NOTES...
Страница 14: ......
Страница 16: ......
Страница 52: ...DRIVING SAFETY 2 CAYMAN 2007 48 NOTES...
Страница 80: ...EXTERIOR INTERIOR CARE 3 CAYMAN 2007 76 NOTES...
Страница 100: ...APPLIANCES 4 CAYMAN 2007 96 NOTES...
Страница 132: ...WATER SYSTEMS 6 CAYMAN 2007 128 NOTES...
Страница 160: ...ELECTRICAL SYSTEMS HOUSE 8 156 CAYMAN 2007 NOTES...
Страница 226: ...INDEX 222 CAYMAN 2007 NOTES...