FineAdjust Applicator
Doc. No: TM-638004900
Release Date: 09-04-03
UNCONTROLLED COPY
Page 4 of 50
Revision: G
Revision Date: 01-15-13
Table of Contents
Contents
FineAdjust™ APPLICATOR .......................................................................................................................................... 1
Order No 63800-4900 .................................................................................................................................................... 1
Safety Warnings and Information .................................................................................................................................. 2
Table of Contents
........................................................................................................................................................ 4
Section 1 ................................................................................................................................................................... 6
General Description .............................................................................................................................................. 6
Principal Mechanical Parts of the FineAdjust Applicator ....................................................................................... 7
1.1
Description................................................................................................................................................. 8
1.2
Features .................................................................................................................................................... 8
1.3
Technical Specification .............................................................................................................................. 8
1.4
Delivery Check .......................................................................................................................................... 8
1.5
Tools .......................................................................................................................................................... 9
1.6
Specification Sheets .................................................................................................................................. 9
Section 2 ................................................................................................................................................................. 10
Set-Up and Operation ......................................................................................................................................... 10
2.1
Shut Height .............................................................................................................................................. 11
2.2
Set-Up ..................................................................................................................................................... 11
2.3.
Adjustments ............................................................................................................................................. 13
2.4
Crimp Tooling Installation and Removal .................................................................................................. 16
Section 3 ................................................................................................................................................................. 18
Maintenance ....................................................................................................................................................... 18
3.1
Cleaning .................................................................................................................................................. 19
3.2
Lubrication ............................................................................................................................................... 19
3.3
Spare Parts.............................................................................................................................................. 20
3.4
Perishable Parts ...................................................................................................................................... 20
3.5
Storage .................................................................................................................................................... 21
Section 4 ................................................................................................................................................................. 22
Styles of FineAdjust ............................................................................................................................................ 23
4.1
STYLE A-FineAdjust Applicator ............................................................................................................... 24
4.1
STYLE A FineAdjust Applicator Assembly............................................................................................... 26
4.1
STYLE A FineAdjust Applicator Assembly (Cont.) ................................................................................... 27
4.2
STYLE B-FineAdjust Applicator ............................................................................................................... 28
4.2
STYLE B FineAdjust Applicator Assembly............................................................................................... 30
4.2
STYLE B FineAdjust Applicator Assembly (Cont.) .................................................................................. 31
4.3
STYLE C-FineAdjust Applicator ............................................................................................................... 32
4.3
STYLE C FineAdjust Applicator Assembly .............................................................................................. 34
4.3
STYLE C FineAdjust Applicator Assembly (Cont.) ................................................................................. 35
4.4
Troubleshooting ....................................................................................................................................... 36
Appendix A .............................................................................................................................................................. 38
Crimp Terminations ............................................................................................................................................ 38
A.1
Conductor Brush and Terminal Position ................................................................................................. 39
A.2
Conductor Bell Mouth and Terminal Cutoff Tab ....................................................................................... 40
A.3
Conductor Height Measurement .............................................................................................................. 41
A.4
Insulation Crimp ....................................................................................................................................... 41
A.5
Pull Force Testing .................................................................................................................................... 43
Appendix B .............................................................................................................................................................. 45
