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Tool Kit for 1.80mm (.070”) Wide VersaBlade™ Crimp Terminals 

Doc No: ATS-6381906HM  Release Date: 08-29-07 

UNCONTROLLED COPY

 

Page 5 of 9 

Revision: D 

Revision Date: 09-17-10 

 

For the Battery Power Tool: 

1.

 

Cycle the Battery Power Tool to crimp the terminal to the wire. 

2.

 

Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on 
the wire.  The terminal locator can be in either position. 

3.

 

Visually inspect the crimped terminal for proper crimp location. 

 

Maintenance 

 
It is recommended that each operator of the tool 
be made aware of, and responsible for, the 
following maintenance steps: 
 
1.

 

Remove dust, moisture and other 
contaminants with a clean brush, or soft, 
lint-free cloth. 

2.

 

Do not use any abrasive materials that 
could damage the tool. 

3.

 

Make certain all pins; pivot points and 
bearing surfaces in the tool head are 
protected with a thin coat of high quality 
machine oil.  Do not oil excessively.  This 
tool was engineered for durability, but like any fine piece of equipment, it needs cleaning and lubrication for a 
maximum service life of trouble-free crimping.  The use of light oil, such as 30 weight automotive oil, every 
5,000 crimps or monthly, will significantly enhance the tool life and ensure a stable calibration.  See Figure 7A 
or 7B for lubrication points. 

4.

 

Store the tool in a clean and dry area when not in use. 

 

Miscrimps or Jams for Crimp Hand Tools Only 

(See Figure 10 

 
Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles open or 

closed.

  The tool will open easily by rotating the small slotted screw marked with an arrow.  See Figure 10. 

 

Warranty 

 
This tool kit is for electrical terminal crimping purposes only.  This tool kit is made of the best quality materials.  All 
vital components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 
days.  Should such a defect occur, we will repair or exchange the tool kit free of charge.  This repair or exchange 
will not be applicable to altered, misused, or damaged tools.   
 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

LUBRICATION 

POINTS 

(BOTH SIDES) 

LIGHT OIL 

(EVERY MONTH 

 OR 

5,000 CRIMPS) 

Figure 7A 

Figure 7B 

Содержание 63819-0600

Страница 1: ...the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE...

Страница 2: ...35 1 45 053 057 2 50 098 97 8 22 0 X 35747 14 2 00 1 60 1 70 063 067 2 50 098 147 1 33 1 X 16 1 30 1 50 1 60 059 063 2 50 098 127 6 28 7 X 18 0 80 1 35 1 45 053 057 2 50 098 97 8 22 0 X 35748 14 2 00...

Страница 3: ...below Anvils and Punches Installation 1 Insert the Anvils into the bottom slots of the nest Install the M4 x 10 long BHCS and tighten in place 2 Insert the Punches into the top slots of the nest Inst...

Страница 4: ...cator in the closed crimp position See Figure 4 3 Press down on the wire stop on the locator as shown in Figure 4 Insert the proper terminal into the proper nest opening Make sure when choosing the ne...

Страница 5: ...needs cleaning and lubrication for a maximum service life of trouble free crimping The use of light oil such as 30 weight automotive oil every 5 000 crimps or monthly will significantly enhance the to...

Страница 6: ...of this tool should be avoided Certification Molex does not certify or re certify commercial grade hand tools but rather supplies the following guidelines for customers to re certify hand tools This t...

Страница 7: ...Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 8 Figure 9 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and witho...

Страница 8: ...ion Date 09 17 10 RATCHET RELEASE SCREW Figure 10 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Descript...

Страница 9: ...NTROLLED COPY Page 9 of 9 Revision D Revision Date 09 17 10 Figure 11 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Qua...

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