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Tool Kit for 1.80mm (.070”) Wide VersaBlade™ Crimp Terminals 

Doc No: ATS-6381906HM  Release Date: 08-29-07 

UNCONTROLLED COPY

 

Page 4 of 9 

Revision: D 

Revision Date: 09-17-10 

Figure 5 

WIRE IN TERMINAL 

JAWS 

PARTIALLY 

CLOSED 

WIRE AGAINST 

WIRE STOP 

HANDLE 

OPEN 

LOCK 

LATCH IN 

UP RIGHT 
POSITION 

LOCATOR 

CLOSED 

Figure 4 

TERMINAL 

PUSH HERE TO 

OPEN WIRE STOP 

 

OPERATION 

 
Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will 
release the handles, and the hand tool will spring open. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Crimping Terminals 

 
1.

 

Select the desired terminal listed in the preceding charts. 

2.

 

Swing the terminal locator away from the crimp 
tool shown in Figure 3.  Some terminals with large 
insulation grips may interfere with the crimp tooling 
when swinging the locator into position.  The 
terminal must then be loaded into the locator in the 
closed crimp position.  See Figure 4. 

3.

 

Press down on the wire stop on the locator as 
shown in Figure 4.  Insert the proper terminal into 
the proper nest opening.  Make sure when 
choosing the nest opening, it will correspond with 
the profile on the hand tool.  See Figure 5. 

4.

 

Return the locator to its original position. 

5.

 

Insert the proper wire over the terminal.  Gently 
touch the wire stop with the end of the wire. 
See Figure 5 and 6. 

6.

 

Compress the terminal by squeezing the tool 
handles until the ratchet mechanism cycle has 
been completed.  Release handles to open the jaws. 

 

Note

: The tamper proof ratchet action will not release the tool until it has been fully closed. 

 
7.

 

Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on 
the wire.  The terminal locator can be in either position. 

8.

 

Visually inspect the crimped terminal for proper crimp location. 

Figure 6 

WIRE 

INSULATION 

PUNCH 

CONDUCTOR ANVIL 

LOCATOR 

INSULATION 

ANVIL 

WIRES AGAINST 

LOCATOR STOP 

CONDUCTOR 

PUNCH 

TERMINAL 

Содержание 63819-0600

Страница 1: ...the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE...

Страница 2: ...35 1 45 053 057 2 50 098 97 8 22 0 X 35747 14 2 00 1 60 1 70 063 067 2 50 098 147 1 33 1 X 16 1 30 1 50 1 60 059 063 2 50 098 127 6 28 7 X 18 0 80 1 35 1 45 053 057 2 50 098 97 8 22 0 X 35748 14 2 00...

Страница 3: ...below Anvils and Punches Installation 1 Insert the Anvils into the bottom slots of the nest Install the M4 x 10 long BHCS and tighten in place 2 Insert the Punches into the top slots of the nest Inst...

Страница 4: ...cator in the closed crimp position See Figure 4 3 Press down on the wire stop on the locator as shown in Figure 4 Insert the proper terminal into the proper nest opening Make sure when choosing the ne...

Страница 5: ...needs cleaning and lubrication for a maximum service life of trouble free crimping The use of light oil such as 30 weight automotive oil every 5 000 crimps or monthly will significantly enhance the to...

Страница 6: ...of this tool should be avoided Certification Molex does not certify or re certify commercial grade hand tools but rather supplies the following guidelines for customers to re certify hand tools This t...

Страница 7: ...Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 8 Figure 9 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and witho...

Страница 8: ...ion Date 09 17 10 RATCHET RELEASE SCREW Figure 10 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Descript...

Страница 9: ...NTROLLED COPY Page 9 of 9 Revision D Revision Date 09 17 10 Figure 11 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Qua...

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