TM-3000 and TM-4000 Universal Press
Doc. No: TM-638017299
Release Date: 06-06-05
UNCONTROLLED COPY
Page 19 of 36
Revision: F
Revision Date: 11-27-18
Figure 3-4
MOTOR
TURN
CLOCKWISE
HAND CYCLE
WRENCH
TOGGLE SWITCH
SET TO
FULL CYCLE
PUSH
MOTOR ON
Figure 3-5
POWER ON
FEED
SELECTOR
3.3.
Manually Cycling the Press
Always
turn off and disconnect the power supply to the
press.
Always
hand cycle the applicator in the press to ensure
the tooling is properly aligned.
Note:
Once the hand cycle wrench is inserted into the back of the
motor, the wrench sensor will disconnect power to the motor.
Hand cycling the press is necessary to confirm correct tool
alignment and terminal feed adjustment. It also gives the
setup person the ability to step through the press cycle
manually. With no terminal or wire in the applicator, there
should be no resistance. If there is any resistance, stop. Put
the ram back to the starting cycling position and evaluate
where the resistance is coming from. It could be tool
misalignment, incorrect shut height or another problem with
the applicator.
Steps
1.
Insert the hand cycle wrench (order number 63801-7264) through the access hole in the center of the motor rear cover.
Rotate the wrench to engage the motor shaft. See Figure 3-4.
2.
Rotate the wrench (clockwise or counterclockwise). This turns the motor and moves the ram down and up.
3.
Always return the ram back to the top so that the ram is in the start position.
4.
Remove the hand cycle wrench.
3.4.
Operation
Full Cycle Operation
CAUTION:
Make sure the press guard is in position and all
setup procedures are followed. Follow the safety and work
area instructions.
Steps
1.
Set the toggle switch on the control panel to “Full Cycle.” See
Figure 3-5.
2.
Turn the “Power “ switch on. The power indicator light will
illuminate.
3.
Press the “Motor On” push button. The motor indicator light
will illuminate. After a 5-second delay, the press will be ready
to cycle.
4.
Place the pre-stripped wire through the slot in the press guard
and push until it contacts the applicator’s wire stop. See Figure 3-6.
5.
Press and release the foot pedal. Use a sweeping motion to the right to remove the crimped terminal.
6.
Check the crimped terminal and confirm that it meets the specifications and visual inspection.
7.
Make sure the applicator properly fed the next terminal into position.
8.
Repeat steps 4 and 5 for the next crimp.
9.
During press operation, remember to turn the terminal reel occasionally to keep a slack loop of terminals going into the
applicator.
Note:
If the press is idle for more than 10 minutes, the motor power will disconnect. Restore power by pressing “MOTOR ON.”