Mohawk TR-33, Руководство пользователя

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MOHAWK MODEL TR-33/35/50/75/33WT/35WT/50WT/70WT
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MAINTENANCE PROCEDURES
DAILY
x
PERFORM PRE-OPERATION CHECK LIST.
x
REPORT ANY AND ALL EQUIPMENT
MALFUNCTIONS IMMEDIATELY.
x
CLEAN AND LUBRICATE ALL MOVING PARTS.
x
KEEP AREA AROUND THIS EQUIPMENT FREE
OF DIRT, SAND, WATER, ETC.
WEEKLY
x
WIPE CLEAN, THE CYLINDERS WIPER SEALS
AND THE BASE OF EACH POST TO REMOVE
WEEPING OIL AND DUST.
x
VERIFY FLUID LEVEL. WITH UNIT FULLY
LOWERED, LEVEL INDICATOR ON RESERVOIR
IS TO READ FULL. USE DEXRON II AS
REPLACEMENT FLUID.
MONTHLY
x
INSPECT ALL HYDRAULIC COMPONENTS FOR
LEAKS, AND DEFORMATION DUE TO WEAR OR
CORROSION.
x
TIGHTEN ALL FASTENERS AND HYDRAULIC
FITTINGS.
x
INSPECT ANCHOR CONDITIONS FOR ANY
POSSIBLE CORROSION AND INSPECT THE
FLOOR CONDITION FOR ANY SIGNS OF
FATIGUE.
x
CLEAN AND LUBRICATE CHAINS WITH A
LIGHT CHAIN LUBRICANT. ( DO NOT USE
HEAVY GREASE ) REMOVE CAP IN CENTERS OF
CROSSRAILS TO VISUALLY INSPECT CHAINS
THAT ARE ROUTED THROUGH CROSSRAILS.
ALSO, REMOVE COVERS FROM CARRIAGES TO
VISUALLY INSPECT CHAIN AT BEARING
LOCATIONS.
SEMI- ANNUAL
x
RE QUALIFY ALL PERSONNEL IN THE SAFE
OPERATION OF THIS UNIT.
x
VERIFY ALL FASTENERS TO PROPER TORQUE:
CROSSRAIL BOLTS TO 250 FT-LB
LIFTING ROD NUTS TO 1200 FT-LB
ANCHORS (SEE ANCHOR SPECIFICATION
SECTION)
x
LUBRICATE LOCK BODY MAIN PIVOT PINS.
REMOVE WITH SNAP RING PLIERS WHEN
FULLY LOWERED AND CLEAN LOCK PIVOT PIN
AND LOCK BODY HOLE. SPRAY PIN WITH A
LIGHT LUBRICANT (WD-40 OR EQUIVALENT),
THEN RE-ASSEMBLE, ENSURING SMOOTH
MOTION.
x
THE CHANNEL SECTIONS WHERE THE
CARRIAGE BEARINGS RIDE AGAINST SHOULD
BE CLEANED AND LUBRICATED USING SLIP
PLATE OR A LIGHT LUBRICANT (WD-40).
x
THE MAIN CARRIAGE BEARINGS ARE
FACTORY LUBRICATED AND SEALED. THEY
DO NOT REQUIRE ANY ADDITIONAL PERIODIC
LUBRICATION. HOWEVER, IF ADDITIONAL
LUBRICATION IS DESIRED ON THESE UNDER
THE CUSTOMER’S OWN INSPECTION AND
MAINTENANCE PROGRAM, IT IS
RECOMMENDED TO USE CAM2 –
MULTIPURPOSE #2 GREASE (PART NO. 86035)
OR EQUIVALENT. USE APPROXIMATELY 2 OZ.
PER BEARING.
ANNUALLY
x
CHECK YOUR HYDRAULIC FLUID ANNUALLY.
EVRY FIVE YEARS REPLACE AND RE-BLEED
THE HYDRAULIC FLUID. ALWAYS USE A
CLEAN FUNNEL AND FILTER.
x
REPLACE HYDRAULIC FLUID FILTER
ELEMENT.
x
INSPECT ALL FLANGE BEARINGS FOR
UNUSUAL OR EXCESSIVE WEAR.
x
PERFORM THE DAILY, WEEKLY, AND
MONTHLY MAINTENANCE.
x
REMOVE AND INSPECT SAFETY LOCKING
BARS AND WEDGES.
PART REPLACEMENT NOTES
x
REPLACE ALL WORN OR BROKEN PARTS WITH GENUINE
LIFT MANUFACTURER SUPPLIED PARTS (FROM 02+$:.
/,)76//& . ONLY)
x
ALL REPLACEMENTS OF PARTS ARE TO BE PERFORMED BY
TRAINED LIFT SERVICE PERSONNEL ONLY.
x
UPON PART REPLACEMENT, LIFT MUST PASS A FULL LIFT
INSPECTION AS DEEMED SUITABLE BY TRAINED LIFT
SERVICE PERSONNEL.