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Chapter 1 BASIC SAFETY PRECAUTIONS

Fire and explosion

Keep flames away

Store fuel and engine oil in a well

ventilated designated area.

Make sure that the caps of fuel and

engine oil containers are tightly

closed.

Do not use flames, do not smoke,

and do not work near a heater or other fire hazard

where fuel or oil is handled or when cleaning solvent

is being used for washing parts.

Wipe off spilled fuel, oil and LLC immediately and

thoroughly. Spilled fuel, oil and LLC may ignite and

cause a fire.

Keep engine surrounding area
tidy and clean

Do not leave combustible or explosive materials, such

as fuel, engine oil and LLC, near the engine. Such

substances can cause fire or explosion.

Remove dust, dirt and other foreign materials accu-

mulated on the engine and sorrounding parts thor-

oughly. Such materials can cause fire or the engine to

overheat. In particular, clean the top surface of the

battery thoroughly. Dust can cause a short-circuit.

Always operate the engine at a position at least 1 m

[3.28 ft.] away from buildings and other equipment to

prevent possible fire caused by engine heat.

Care for fuel, oil and exhaust
gas leakage

If any fuel, oil or exhaust gas leakage is found, imme-

diately take corrective measures to stop it.

Such leakages, if left uncorrected, can cause fuel or

engine oil to reach hot engine surfaces or hot exhaust

gas to contact flammable materials, possibly leading

to personal injury and/or damage to equipment.

Use explosion-proof lighting
apparatus

When inspecting fuel, engine oil, coolant, battery elec-

trolyte, etc., use a flameproof light. An ordinary light, if

accidentally broken, may ignite and cause an explo-

sion.

Prevent electrical wires from
short-circuiting

Avoid inspecting or servicing the electrical system with

the ground cable connected to the battery. Otherwise,

a fire could result from short-circuiting. Be sure to dis-

connect the battery cable from the negative (-) termi-

nal before beginning with the work procedure.

Short-circuits, possibly resulting in fire, may be

caused by a loose terminal or damaged cable/wire.

Inspect the terminals, cables and wires, and repair or

replace the faulty parts before beginning with the ser-

vice procedure.

Keep fire extinguishers and a
first-aid kit handy

Keep fire extinguishers handy, and

become familiar with their usage.

Keep a first-aid kit at the desig-

nated place where it is easily

accessible by anyone at any time.

Establish response procedures to

follow in the event of fire or accident. Provide an

emergency evacuation route and contact points and

means of communication in case of emergency.

:$51,1*

Содержание L2E

Страница 1: ... supervisor are requested to read this Oper ation and Maintenance Manual carefully before operating the engine or conducting inspection and maintenance Never operate the engine or conduct maintenance work with out completely understanding this manual November 2007 November 2007 99610 15130 99610 15130 99610 15130 ...

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Страница 3: ...iled operation inspection and maintenance information for Mitsubishi engines Please read this manual thoroughly before proceeding with operation inspection and maintenance work for correct use and servicing Failure to follow directions in this manual may result in serious accidents ...

Страница 4: ...st infringement of any patent The manufacturer will not be liable for any damages or consequential damages including but not limited to damages or other costs resulting from any abuse misuse misapplication of the engine and devices supplied by the manufacturer The manufacturer will not be liable for any damages or personal injuries resulting from any modification without the manufacturer s written...

Страница 5: ...iod is longer than the emission warranty period the emission warranty period extends to same as the engine warranty period Below warranty period shall begin on the date the engine is delivered to the first owner Warranted parts Mitsubishi Heavy Industries warrants the parts which will increase the emission of pollutants when they become defective The followings are examples Inlet Exhaust manifold ...

Страница 6: ... label statements in the native language of the operators The engine must be operated maintained and inspected only by qualified persons who have thor ough knowledge of engines and their dangers and who also have received risk avoidance training To prevent an accident do not attempt to carry out any operation other than those described in this manual and do not use the engine for any unap proved p...

Страница 7: ...d Failure to follow these directions could lead to serious accidents which could result in personal injury or death in the worst case Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates a potentially hazardous situation which if not ...

Страница 8: ...f m Force 1 N 0 10197 kgf Horsepower 1 kW 1 341 HP 1 3596 PS Meter of mercury 1 kPa 0 75 cmHg Meter of water 1 kPa 10 197 cmH2O cmAq Engine speed 1 min 1 1 rpm Abbreviations standards and others API American Petroleum Institute ASTM American Society for Testing and Materials JIS Japanese Industrial Standards LLC Long Life Coolant MIL Military Specifications and Standards U S A MSDS Material Safety...

Страница 9: ...d long life coolant LLC 1 4 Handle LLC long life coolant carefully 1 4 Proper disposal of waste oil and coolant LLC 1 4 Service battery 1 5 Handle the battery correctly 1 5 When abnormality occurs 1 5 Do not add coolant immediately after a sudden stop due to overheating 1 5 Avoid immediate restart after abnormal stop 1 5 Avoid continuous engine operation at low oil pressure 1 5 If the fan belt bre...

Страница 10: ...4 1 Chapter 5 ENGINE OIL Properties of engine oil and its influence on engine performance 5 1 Main properties of engine oil 5 1 Dispersibility 5 1 Acid neutralization ability 5 1 Viscosity 5 1 Recommended engine oil 5 2 Selection of oil viscosity 5 2 Other brands of engine oil 5 3 Handling engine oil 5 3 Service limits of engine oil 5 4 Definition of properties of engine oil 5 4 Viscosity 5 4 Tota...

Страница 11: ...Bleeding the fuel filter Cartridge type 8 13 Bleeding water sedimenter 8 13 Draining water sedimenter 8 14 Checking the specific gravity of battery electrolyte 8 14 Chapter 9 LONG TERM STORAGE Long term storage 9 1 Storing the engine in a non operable condition for 3 months or more 9 1 Preparation for storage 9 1 Recommended rust preventive oil and corrosion inhibitor 9 1 Maintenance during storag...

Страница 12: ... Oil filler and oil level gauge 3 2 Fig 3 4 Radiator cap 3 3 Fig 3 5 Radiator coolant level 3 3 Fig 3 6 Reserve tank coolant level 3 3 Fig 4 1 Recommended fuel 4 1 Fig 4 2 Recommended fuel according to ambient temperature 4 1 Fig 5 1 Recommended engine oil 5 2 Fig 5 2 Recommended oil viscosity according to ambient temperature 5 2 Fig 6 1 GLASSY LLC 6 1 Fig 8 1 Draining water from fuel tank 8 1 Fig...

Страница 13: ... Table 3 1 Pre heating duration automatic grow plug 3 4 Table 3 2 Pre heating duration manual grow plug 3 4 Table 3 3 Standard values at rated speed 3 6 Table 5 1 Service limit for engine oil properties 5 4 Table 6 1 Water quality standards 6 1 Table 6 2 LLC specification 6 3 Table 6 3 Recommended LLC concentration 6 6 Table 7 1 Maintenance schedule 7 1 Table 8 1 Specific gravity of electrolyte 8 ...

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Страница 15: ... diately take corrective measures to stop it Such leakages if left uncorrected can cause fuel or engine oil to reach hot engine surfaces or hot exhaust gas to contact flammable materials possibly leading to personal injury and or damage to equipment Use explosion proof lighting apparatus When inspecting fuel engine oil coolant battery elec trolyte etc use a flameproof light An ordinary light if ac...

Страница 16: ...out are effective methods of cutting off machines and equipment from energy sources To accomplish the lockout tagout remove the starter switch key set the battery switch to OFF and attach a Do Not Run or similar caution tag to the starter switch The starter switch key must be kept by the per son who performs inspection and maintenance during the work In the case of pneumatic starting type close th...

Страница 17: ...g the engine in an ill ventilated area can produce gas poi soning Protect ears from noises Wear ear plugs Always wear ear plugs when enter ing the machine room engine room Combustion sound and mechanical noise generated by the engine can cause hearing prob lems Be careful of falling down Lift engine carefully To lift the engine always use a correct wire rope capable of with standing the engine wei...

Страница 18: ...nd LLC Use only specified fuel engine oil and long life coolant LLC Use fuel oil and LLC specified in this manual and handle them carefully Use of any other fuel oil or LLC or improper handling may cause various engine problems and malfunc tions Obtain the Material Safety Data Sheet MSDS issued by the fuel oil and LLC suppliers and follow the direc tions in the MSDSs for proper handling Handle LLC...

Страница 19: ...er Use soap to thoroughly clean The battery fluid can cause blindness if splashing into the eyes If it gets into the eyes immediately flush it away with plenty of clean fresh water and seek immediate medical attention If the battery fluid is accidentally swallowed gargle with plenty of water then drink lots of water and seek immediate medical attention When abnormality occurs Do not add coolant im...

Страница 20: ... the break in period shortens the service life of the engine Warm up the engine before use When starting auxiliary devices such as a water heater and an engine oil priming pump are not installed let the engine idle for 5 to 10 minutes before operating the engine for work Warm up operation cir culates lubricants in the engine and contributes to a longer service life and economical operation Do not ...

Страница 21: ... team fo two or more people use specified hand signals to communicate among work ers Work clothing and protective gear Wear a hardhat face shield safety shoes dust mask gloves and other protective gear as needed When handling compressed air wear safety goggles a hardhat gloves and other necessary protective gear Works without wearing proper protective gear could result in serious injuries Use of t...

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Страница 23: ... type L2E Left view Fig 2 1 Engine left view L2E L2E Right view Fig 2 2 Engine right view L2E 5HDU DQJHU KDXVW PDQLIROG 6WDUWHU O ZKHHO 2LO SDQ 9 EHOW 7KHUPRVWDW 2LO ILOOHU OWHUQDWRU DQ URQW 5HDU URQW 2LO GUDLQ SOXJ 2LO OHYHO JDXJH 372 2LO ILOOHU DWHU SXPS XHO LQMHFWLRQ SXPS DQJHU 2LO ILOWHU DWHU GUDLQ SOXJ XHO ILOWHU 6WRS VROHQRLG QOHW FRYHU XHO LQMHFWLRQ QR OH O ZKHHO KRXVLQJ ...

Страница 24: ...gine right view L3C L3E 5HDU DQJHU KDXVW PDQLIROG 6WDUWHU O ZKHHO 2LO SDQ 9 EHOW 7KHUPRVWDW 2LO ILOOHU OWHUQDWRU DQ URQW 2LO GUDLQ SOXJ 2LO OHYHO JDXJH 2LO ILOOHU 372 DWHU SXPS XHO LQMHFWLRQ SXPS DQJHU XHO LQMHFWLRQ QR OH 2LO ILOWHU DWHU GUDLQ SOXJ 5HDU URQW XHO ILOWHU QOHW FRYHU 6WRS VROHQRLG O ZKHHO KRXVLQJ ...

Страница 25: ...engine and the engine starts When the key is released it automatically returns to the ON position Fig 2 5 Starter switch Preheat indicator The condition of preheating glow plug is indicated by the preheating indicator Automatic glow type A preheat light glows when glow timer turns on and the light is turned off when the preheating is com pleted Manual glow type When the temperature of the preheati...

Страница 26: ...hours displayed on this meter Fig 2 9 Hour meter Stop solenoid A stop solenoid is installed to stop the engine in the regular operation The stop solenoid moves the rack of fuel injection pump to cut the fuel and consequently stops the engine Two types of stop solenoids are available RUN OFF ETS Energized To Stop Type Not energized while the engine is running Energized by a stop signal to stop the ...

Страница 27: ... Fig 2 12 Thermo switch Air cleaner indicator When the air cleaner element is clogged and the def erence of pressures measured at before and after air cleaner becomes abnormally high the air cleaner indi cator shows a red sign Immediately clean the element or replace with a new element when the red sign appears After cleaning or replacing the air cleaner press the button on the top of the indicato...

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Страница 29: ... of fuel engine oil or coolant If a leak is found repair the leak or contact your Mitsubishi dealer 4 Make sure the following valves plugs and cocks are open or closed properly Fuel feed valve Open Coolant drain cock plug Closed Oil drain valve Closed Inspecting the battery electrolyte level 51 1 If battery electrolyte is spilled on your skin flush immediately with plenty of water If battery elect...

Страница 30: ...ing fuel level Checking the engine oil level 87 21 For engine oil to be used refer to ENGINE OIL 5 1 1 Pull out the oil level gauge and wipe it clean using a cloth 2 Insert the oil level gauge fully into the oil level gauge guide then pull out the gauge again 3 The correct oil level is between the MAXIMUM and MINIMUM marks on the oil level gauge 4 If the oil level is low remove the oil filler cap ...

Страница 31: ...or cap and check the coolant level 2 If the coolant level is low add coolant to the speci fied level 87 21 Always use the coolant with the same LLC concentra tion Note Determine the quantities of LLC based on the coolant capacity and the LLC concentration chart For the coolant refer to COOLANT 6 1 For the coolant capacity refer to MAIN SPECIFI CATIONS 12 1 3 If a reserve tank is equipped fill the ...

Страница 32: ...t oil pressure water tempera ture and pre heating lamps are lit Pre heating lamp lighted duration is as follows 2 When pre heating lamp goes out turn the starter key to START position to start the engine Note that pre heating lamp will be lit with the starter key in the START position 3 When the engine is started let go of the key The key will automatically return to the ON opera tion position Man...

Страница 33: ...ded black smoke is exhausted Operating the engine in an overloaded condition not only increases fuel con sumption but also generates excessive carbon depos its inside the engine which considerably shortens the service life of the engine After the engine starts operate the engine in a no load condition at low idling speed for 5 to 10 minutes to warm up the engine Checking engine oil pressure During...

Страница 34: ...amaged Inspection during operation Carefully check the exterior of engine such as piping joints for leaks Check for abnormal engine noises or vibrations such as knocking Check the color of exhaust gas from the exhaust muf fler Note For abnormal exhaust gas conditions refer to Other problems and countermeasures 11 3 Check the instruments and gauges for proper opera tion and make sure they indicates...

Страница 35: ...shutting it down Do not restart the engine immediately after abnormal shut down When the engine stops with alarms be sure to locate the cause of the problem and correct the problem before restarting the engine After restarting the operation check the engine for abnormalities again If abnormalities still exist contact your Mitsubishi dealer Engine stopping method changes depending on the specificat...

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Страница 37: ... dust and water can settle at the bottom Then use the upper clean fuel Fill up the fuel tank or service tank at the end of each day of operation This prevents water from mixing with fuel in the tank and also gives time for dust and water to separate and settle at the bottom of the tank Before refilling clean the areas around the caps thoroughly and remove the caps from the drum and tank Also clean...

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Страница 39: ...lower heat transfer of the piston rings drastically Dis persibility of engine oil is to disperse sludge and soot in oil in order to prevent it from depositing Acid neutralization ability Compared to gasoline fuel diesel oil produces more sulfuric acid due to the high sulfur content in the fuel during combustion and the sulfuric acid contaminates the oil To neutralize the sulfuric acid engine oils ...

Страница 40: ...ce classifications are mostly used to classify engine oils SAE specifies the viscos ity only while the API service classification indicates the quality level of engine oil For engine lubrication oil please use API service clas sification CF or CH 4 grade Fig 5 1 Recommended engine oil Selection of oil viscosity Use the following chart to select the appropriate oil viscosity according to the ambien...

Страница 41: ...any spilled oil immediately and thoroughly After filling securely close the filler cap 87 21 Never mix different brands of engine oil Mixing different brands of engine oil may cause a chemical reaction of additives in the engine oil that could degrade the engine oil quality When handling oil in greater than the legally specified quantities be sure to have the work performed by a service station in...

Страница 42: ...r will result in corro sion or wear of the inner parts of the engine such as cylinder liners or metal due to sulfur content and pis ton ring seizure due to sludge Water Water in oil promotes corrosion wear and decreases lubricity in sliding parts Flash point The flash point is lowered by contamination with fuels Flash point is measured to check the dilution of fuel The dilution of fuel reduces oil...

Страница 43: ...GLASSY long life coolant Non amine type as coolant When using other brand LLCs by necessity be sure to use the LLC that meets the Mitsubishi specification Mitsubishi heavy industries Ltd disclaim the warranty calim con cerning mulfunctions caused by the use of LLC that does not meet the Mitsubishi specification Genuine LLC Mitsubishi Heavy Industries Ltd recommends the use of our genuine long life...

Страница 44: ...LLCs by necessity be sure to use the LLC that meets following specification Mit subishi heavy industries Ltd disclaim the warranty calim concerning mulfunctions caused by the use of LLC that does not meet the following specification General demands of LLC LLC shall be a homogeneous liquid Engine cooling system shall not receive troubles such as corrosions and precipitation products etc by LLC when...

Страница 45: ... 30 vol Bubbling character ASTM D3306 01 30 vol Maximum 4 0 ml 331 3 vol Maximum 150 ml Disappearance of bub ble within 5sec Hard water adaptability Maximum 1 0 50 vol Metalic causticity 88 2 C 187 to 194 F 336 2Hr 30 vol E G 50 vol P G Test Piece Mass change Aluminum 0 30 mg cm2 Cast iron 0 15 mg cm2 Steel 0 15 mg cm2 Brass 0 15 mg cm2 Solder 0 30 mg cm2 Copper 0 15 mg cm2 External of test piece ...

Страница 46: ... gel Density of ion Fe Cu Al Zn Pb NH4 Maximum 10 ppm Circulation metalic causticity 88 3 C 185 to 196 F 1000 2 Hr 30 vol E G Test piece Mass change Aluminum 0 60 mg cm2 Cast iron 0 30 mg cm2 Steel 0 30 mg cm2 Brass 0 30 mg cm2 Solder 0 60 mg cm2 Copper 0 30 mg cm2 External of test piece after the examination Not corrosion on surface excluding between test piece and spacer Discolora tion is OK Pro...

Страница 47: ...10 Acrylonitrile butadiene rubber Tensile strength change 0 to 10 Elongation change 15 to 15 Volume change 0 to 40 Hardness change 10 to 0 Ethylene propylene diene monomer Tensile strength change 0 to 10 Elongation change 30 to 0 Volume change 0 to 10 Hardness change 10 to 0 Storage stability vol 30 vol room temperature 6 Hr Maximum 0 3 Table 6 2 LLC specification Property Limit ...

Страница 48: ... eral purpose engine LLC concentration When determining the LLC concentration provide a margin of 5 C 9 F below the expected lowest tem perature in your region LLC of less than 30 concentration does not provide sufficient corrosion protection If the LLC concentra tion is a few percentage points lower than 30 it may accelerate corrosion When adding coolant do not add plain water Always use coolant ...

Страница 49: ...ondition generates more severe corrosion than when plain soft water is used This is a typical problem caused by the use of inappropriate LLC Examples of abnormali ties caused by LLC Pitting of iron parts Amines are generally effective in suppressing the rust ing of ferrous metals but they are said to cause prob lems for copper parts Dissolved copper copper corrosion in the cooling system deposits ...

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Страница 51: ...e servicing of those items contact your Mitsubishi dealer Table 7 1 Maintenance schedule Interval Service item Page Every 50 service hours Draining water from the fuel tank With water sedimenter every 500 service hours or every 1 years 8 1 Checking the air cleaner 8 1 First 50 service hours for new or overhauled engine Checking and cleaning solenoid fuel pump filter 8 2 Changing the engine oil and...

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Страница 53: ...m To avoid such a problem drain fuel tank as described below 1 Prepare a oil pan capacity of 2 liters or more under the drain cock of fuel tank 2 Open the drain cock of fuel tank and drain fuel at least 1 to 2 liters 3 Make sure that water and particles of foreign mat ter discharged with fuel Close the drain cock Fig 8 1 Draining water from fuel tank Checking the air cleaner 1 Check the air cleane...

Страница 54: ...Remove the cover at the bottom of the solenoid fuel pump 5 Clean filter gasket magnet and cover with gas oil 6 Check each component for damage and replace it if damaged 7 To reassemble the components follow the disas sembly sequence in reverse 8 Open the fuel main valve 9 Place starter switch in the ON position 10 Make sure that solenoid pump clicks and fuel starts to flow 11 Check solenoid fuel p...

Страница 55: ... forbidden by law Consult your Mitsubishi dealer for disposal of waste oil Change engine oil and the oil filter at the same time Also checking and analyzing the oil properties is recommended when changing the engine oil Do not reuse the oil filter element as it is a paper type Draining engine oil After the engine has stopped drain engine oil from the engine oil drain port Note Draining by suction ...

Страница 56: ... filter 3 Using a filter wrench remove oil filter Note Check the element of the oil filter that has been removed If metal particles are found consult your Mitsubishi dealer 4 Thoroughly wipe off oil on the mounting surface of oil filter with a cloth 5 Check the new oil filter for proper seating of gas ket 6 Apply clean engine oil to gasket on the new oil fil ter 7 Install the oil filter When the f...

Страница 57: ...hen pull the gauge out again The oil level should be between the MAXIMUM and MINI MUM marks on the oil level gauge If the oil level is low add engine oil of the specified type 6 Check the oil pan and other parts for oil leakage Repair any oil leakage found 7 Shut off the fuel supply and crank the engine for about 10 seconds or less using the starters and wait for about 1 minute 8 Perform the above...

Страница 58: ...the tension is cor rect V belt pushing force Approx 98 N 10 kgf 22 lbf If the tension is out of the specified value adjust belt tension Adjusting V belt tension 1 Remove belt cover that covers V belt 2 Loosen all retaining bolts of the alternator and adjusting plate 3 Insert a bar between the alternator and cylinder block and use leverage to move the alternator to have proper V belt tension 4 Whil...

Страница 59: ...roughly It can cause a fire 1 Clean around the fuel filter 2 Place a drip pan under the fuel filter 3 Put a stopper in fuel pipe to stop fuel flow 4 Replace the filter 5 Bleed the fuel filter Refer to Bleeding the fuel system 8 13 6 Start the engine and operate at idling speed for several minutes 7 Check fuel filter for leakage If leakage is found retighten the fuel pipe fixing clamp Fig 8 10 Chan...

Страница 60: ...sen ring nut and check O ring for damage Fig 8 11 Changing fuel filter element change cock type Replacing solenoid fuel pump filter 51 1 Make sure that any fire hazard is not around the work area when handling fuel Wipe off spilled fuel thoroughly It can cause a fire 1 Clean around the solenoid fuel pump 2 Place a drip pan under the solenoid fuel pump 3 Shut off the main fuel valve to stop fuel fl...

Страница 61: ...If the starters are defective consult a Mitsubishi dealer Fig 8 13 Checking starter Inspecting alternator Visually check the alternator for damage If the alternator is dusty blow off dust using com pressed air Remove the belt and turn the pulley by hand to make sure that it rotates smoothly Note If defects are found in the alternator contact your Mitsubishi dealer Fig 8 14 Inspecting alternator 6W...

Страница 62: ...ining the coolant 1 When draining coolant immediately after engine operation let the engine idle at low idling speed for 5 to 6 minutes to lower the coolant temperature to 70 to 80 C 158 to 176 F 2 Open the radiator cap 3 Place coolant receiving cans under the drain cocks on the engine and open the drain cocks to drain the coolant Cleaning the cooling system 1 Close drain cocks and plugs 2 Pour in...

Страница 63: ...oolant leaks If a coolant leak is found repair it 5 When coolant reaches the full level close the radi ator cap securely 6 Shut off the fuel supply and crank the engine for about 10 seconds or less using the starter Wait for about 1 minute then repeat the above cranking operation to remove air from the water pump 87 21 To crank the engine shut off the fuel supply to the engine and operate the star...

Страница 64: ...0 psi or lower onto the inside surface of the ele ment to remove dust and other contaminants 4 To remove dust stuck on the element blow dry compressed air onto the outside surface from a distance Blow compressed air on the inside sur face toward the outside along the pleats Then blow compressed air on the outside and inside sur face again 5 After cleaning hold the element near a light bulb to illu...

Страница 65: ...sen the fuel filter air vent plug 1 2 Deliver fuel by solenoid pump 3 Tighten the air vent plug 1 when the fuel flow from the air vent plug becomes free of bubbles 4 Loosen the fuel filter air vent plug 2 5 Tighten the air vent plug 2 when the fuel flow from the air vent plug becomes free of bubbles 6 Stop the fuel delivery Fig 8 25 Bleeding fuel filter cartridge type Bleeding water sedimenter 1 L...

Страница 66: ...t and check O ring for dam age Fig 8 27 Draining water from sedimenter Checking the specific gravity of battery electrolyte 51 1 If battery electrolyte is spilled on your skin flush immediately with plenty of water If battery electrolyte enters the eyes flush them immediately with lots of fresh water and seek medical attention at once Do not use open flames or other fire hazards near the battery W...

Страница 67: ... openings Cover these sections with polyethylene sheet or processed polyethylene paper and place desic cants in the polyethylene covers 10 Disconnect the cables from the battery terminals and charge the battery Clean the terminals apply a thin coat of grease to the terminals and store the battery in a cool and dry room 11 Cover the entire engine Note a Store the engine in a well ventilated indoor ...

Страница 68: ...the fuel supply to the engine and operate the starter 11 Make sure the engine oil pressure rises 12 Start the engine Note For starting the engine refer to Starting 3 4 13 Conduct a warm up operation for a sufficient dura tion 14 Apply load and increase the engine speed to the rated speed Storing the engine in an operable condition for 3 months or more When the engine is not operated during storage...

Страница 69: ...ng by considering the engine s center of gravity Keep the angle formed by slings attached to hangers within 60 degrees If the angle exceeds this limit excessive load could be applied on the hangers and cause damage to the hangers Attach wire ropes to the hanger after removing the pipe cover and the insulator near the hanger for lifting To prevent wire ropes from contacting the engine use a cloth o...

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Страница 71: ...o that you can reassemble the component in reverse order of disas sembly Cautions against contamination Dust and particles of foreign matter are the most com mon cause of rapid wear of parts When disassembling a component take measures to prevent dust and foreign particles from entering the component being disassembled Cautions regarding parts han dling Handle parts carefully When replacing parts ...

Страница 72: ...fuel filter element Cock type 8 8 Faulty fuel feed pump Consult a Mitsubishi dealer Faulty fuel injection pump Consult a Mitsubishi dealer Engine mechani cal Faulty moving parts interference between valves and pistons or foreign matter in cylinders Consult a Mitsubishi dealer Table 11 2 The starter cranks but the engine does not start Cause Remedy Fuel system Empty fuel tank Add fuel and bleed fue...

Страница 73: ...itsubishi dealer Faulty fuel injection pump Contact your local Mitsubishi dealer Faulty fuel injection nozzles Contact your local Mitsubishi dealer Incorrect fuel injection timing Contact your local Mitsubishi dealer Low compression pressure worn cylinder liners worn piston rings etc Contact your local Mitsubishi dealer Table 11 4 Exhaust smoke is white or blue Cause Remedy Excessive amount of eng...

Страница 74: ...le 11 6 Fuel consumption is high Cause Remedy Faulty fuel feed pump Contact your local Mitsubishi dealer Faulty fuel injection pump Contact your local Mitsubishi dealer Incorrect fuel injection timing Contact your local Mitsubishi dealer Improper fuel Use proper fuel Refer to FUEL 4 1 Low compression pressure worn piston liners worn piston rings etc Contact your local Mitsubishi dealer Insufficien...

Страница 75: ...the fuel system 8 13 4 Restart the engine For starting the engine refer to Starting 3 4 Table 11 8 Engine overheats Cause Remedy Radiator heat exchanger leakage Contact your local Mitsubishi dealer Low coolant level Add coolant Refer to Checking the coolant level 3 3 Faulty water pump Contact your local Mitsubishi dealer Faulty thermostat Contact your local Mitsubishi dealer Table 11 9 Engine oil ...

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Страница 77: ... or its equivalent ASTM D975 etc Fuel injection pump DENSO CORPORATION ND PER type Fuel filter Cartridge type paper element or changing cock type paper element Fuel injection nozzle Throttle type Initial fuel injection pressure MPa kgf cm psi 13 7 140 1991 Lubricating system Forced circulation type Lubrication oil Class CF or CH 4 oil API service classification Engine oil capacity liter U S gallon...

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