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950

330

+30

94

(1

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175

600

370

3

1. Safety precautions

1.3. Before electric work 

 Caution:

•   Be sure to install circuit breakers. If not installed, electric shock may re

-

sult.

•   For the power lines, use standard cables of sufficient capacity. Otherwise, 

a short circuit, overheating, or fire may result.

•   When installing the power lines, do not apply tension to the cables. If the 

connections are loosened, the cables can snap or break and overheating 

or fire may result.

•   Be sure to ground the unit. Do not connect the ground wire to gas or water 

pipes, lightning rods, or telephone grounding lines. If the unit is not prop-

erly grounded, electric shock may result.

•   Use circuit breakers (ground fault interrupter, isolating switch (+B fuse), 

and molded case circuit breaker) with the specified capacity. If the circuit 

breaker capacity is larger than the specified capacity, breakdown or fire 

may result.

1.4. Before starting the test run

 Caution:

•   Turn on the main power switch more than 12 hours before starting opera

-

tion. Starting operation just after turning on the power switch can severely 

damage the internal parts. Keep the main power switch turned on during 

the operation season.

•   Before starting operation, check that all panels, guards and other protec-

tive parts are correctly installed. Rotating, hot, or high voltage parts can 

cause injuries.

•   Do not touch any switch with wet hands. Electric shock may result.

•   Do not touch the refrigerant pipes with bare hands during operation. The 

refrigerant pipes are hot or cold depending on the condition of the flowing 

refrigerant. If you touch the pipes, burns or frostbite may result.

•   After stopping operation, be sure to wait at least 5 minutes before turning 

off the main power switch. Otherwise, water leakage or breakdown may 

result.

1.5. Using R410A refrigerant air conditioners

 Caution:

• Do not use refrigerant other than R410A refrigerant. If another refrigerant is

used, the chlorine will cause the oil to deteriorate.

• Use the following tools specifically designed for use with R410A refrigerant.

The following tools are necessary to use R410A refrigerant. Contact your

nearest dealer for any questions.

Tools (for R410A)

Gauge manifold

Flare tool

Charge hose

Size adjustment gauge

Gas leak detector

Vacuum pump adapter

Torque wrench

Electronic refrigerant charging scale

•   Be sure to use the correct tools. If dust, debris, or moisture enters the re

-

frigerant lines, refrigeration oil deterioration may result.

•   Do not use a charging cylinder. If a charging cylinder is used, the compo-

sition of the refrigerant will change and the efficiency will be lowered.

2. Installation location

Fig. 2-1

2.1. Refrigerant pipe (Fig. 2-1) 

►  Check that the difference between the heights of the indoor and outdoor 

units, the length of refrigerant pipe, and the number of bends in the pipe 

are within the limits shown below.

Models 

A

  Pipe length 

  (one way)

B

  Height 

difference

C

 Number of bends 

(one way)

RP71

Max. 50 m

Max. 30 m

Max. 15

RP100, 15, 140

Max. 75 m

Max. 30 m

Max. 15

RP170, 00

Max. 75 m

Max. 30 m

Max. 15

•   Height difference limitations are binding regardless of which unit, indoor or out-

door, is positioned higher.

 

D

  Indoor unit

 

E

  Outdoor unit

A

B

E

D

C

• Use C1220 copper phosphorus, for copper and copper alloy seamless 

pipes, to connect the refrigerant pipes. Make sure the insides of the pipes 

are clean and do not contain any harmful contaminants such as sulfuric 

compounds, oxidants, debris, or dust. Use pipes with the specified thick

-

ness. (Refer to 4.1.) Note the following if reusing existing pipes that carried 

R22 refrigerant.

- Replace the existing flare nuts and flare the flared sections again.

- Do not use thin pipes. (Refer to 4.1.)

• Store the pipes to be used during installation indoors and keep both ends 

of the pipes sealed until just before brazing. (Leave elbow joints, etc. in 

their packaging.) If dust, debris, or moisture enters the refrigerant lines, oil 

deterioration or compressor breakdown may result.

• Use ester oil, ether oil, alkylbenzene oil (small amount) as the refrigeration 

oil applied to the flared sections. If mineral oil is mixed in the refrigeration 

oil, oil deterioration may result.

Fig. 1-1

1.6. Accessories of outdoor unit (Fig. 1-1) (RP170/200)

 

The parts show in the left are the accessories of  this unit, which are affixed to the 

inside of the service panel.

        

1

 Joint pipe.........×1

Содержание PUHZ-RP HA5

Страница 1: ...ALLER Air Conditioners PUHZ RP HA5 PUHZ RP KA2 INSTALLATION MANUAL For safe and correct use read this manual and the indoor unit installation manual thoroughly before installing the air conditioner unit English ...

Страница 2: ...ult a dealer for repairs If alterations or repairs are not performed correctly water leakage electric shock or fire may re sult The user should never attempt to repair the unit or transfer it to another location If the unit is installed incorrectly water leakage electric shock or fire may result If the air conditioner must be repaired or moved ask a dealer or an authorized technician After install...

Страница 3: ...essary to use R410A refrigerant Contact your nearest dealer for any questions Tools for R410A Gauge manifold Flare tool Charge hose Size adjustment gauge Gas leak detector Vacuum pump adapter Torque wrench Electronic refrigerant charging scale Be sure to use the correct tools If dust debris or moisture enters the re frigerant lines refrigeration oil deterioration may result Do not use a charging c...

Страница 4: ...t be installed side by side In addition leave space as shown Do not install the optional air outlet guides for upward airflow 3 Obstacles at front only Fig 2 14 When using an optional air outlet guide the clearance for RP100 200 models is 1000 mm or more 4 Obstacles at front and rear only Fig 2 15 When using an optional air outlet guide the clearance for RP100 200 models is 1000 mm or more 5 Singl...

Страница 5: ...es that use R410A refrigerant Refer to 1 5 for precautions not included below on using air conditioners with R410A refrigerant Use ester oil ether oil alkylbenzene oil small amount as the refrigeration oil applied to the flared sections Use C1220 copper phosphorus for copper and copper alloy seamless pipes to connect the refrigerant pipes Use refrigerant pipes with the thicknesses specified in the...

Страница 6: ...ersed refrigerant leak occurs because of the part damaging by brazing fire For PEA RP170 200WHA The method of pipe connection is brazing connection PEA 170 PEA 200 Gas side Pipe size mm 25 4 25 4 Liquid side Pipe size mm 9 52 9 52 4 Installing the refrigerant piping Fig 4 4 A Front piping cover B Piping cover C Stop valve D Service panel E Bend radius 100 mm 150 mm 4 3 Refrigerant piping Fig 4 4 R...

Страница 7: ...pipe cover following the groove and wrap the pipes Pipe inlet gap for RP71 200 Use putty or sealant to seal the pipe inlet around the pipes so that no gaps re main If the gaps are not closed noise may be emitted or water and dust will enter the unit and breakdown may result 4 6 Addition of refrigerant Additional charging is not necessary if the pipe length does not exceed 30 m If the pipe length e...

Страница 8: ... 2 t1 0 50m 20m 25 4 t1 0 50m 20m 22 2 t1 0 40m 20m 25 4 t1 0 40m 20m 28 58 t1 0 40m 20m 28 58 t1 0 50m 20m 31 75 t1 1 40m 20m RP170 200 Additional refrigerant amount when the liquid pipe of the larger diameter is used 1 1 system Liquid pipe When the pipe length exceeds 20 m 15 88 Additional refrigerant amount w g 180 Pipe length m 3000 w g 0 Additional charge is not necessary Simultaneous twin tr...

Страница 9: ...s not meet specifications or the pipes are damaged Fig 4 9 4 8 For twin triple combination Fig 4 9 When this unit is used as a FREE COMPO MULTI unit install the refrigerant piping with the restrictions indicated in the drawing on the left In addition if the restrictions are going to be exceeded or if there are going to be combinations of indoor and outdoor units refer to installation instructions ...

Страница 10: ...ove the service panel 2 Wire the cables referring to the Fig 6 1 and the Fig 6 2 Except PEA RP170 200WHA C Fig 6 1 A Indoor unit B Outdoor unit C Remote controller D Main switch Breaker E Earth Fig 6 2 A B D D A A A B C E E E E For Power For Power L N S1 S2 S3 RP71 170V L1 L2 L3 N S1 S2 S3 RP100 200Y F Terminal block G Indoor Outdoor connection terminal block S1 S2 S3 H Service panel I Clamp Clamp...

Страница 11: ...ng cords shall not be lighter than polychloroprene sheathed flexible cord Design 60245 IEC 57 3 Use an earth wire which is longer than the other cords so that it will not become disconnected when tension is applied A Control Outdoor Unit 3 poles isolator Power supply Isolator A Control Indoor Unit Warning In case of A control wiring there is high voltage potential on the S3 terminal caused by elec...

Страница 12: ... accumulated in the compressor the compressor must be warmed up at least 12 hours to prevent breakdown 4 If the insulation resistance rises above 1 M the compressor is not faulty Caution The compressor will not operate unless the power supply phase connec tion is correct Turn on the power at least 12 hours before starting operation Starting operation immediately after turning on the main power swi...

Страница 13: ...of the outdoor unit can be reduced by about 3 4 dB The low noise mode will be activated when a commercially available timer or the contact input of an ON OFF switch is added to the CNDM connector option on the control board of the outdoor unit The ability varies according to the outdoor temperature and conditions etc 1 Complete the circuit as shown when using the external input adapter PAC SC36NA ...

Страница 14: ...ayed the refrigerant collecting pump down cannot be completed normally 2 After the gas stop valve is closed set the SWP switch on the control board of the outdoor unit to ON The compressor outdoor unit and ventilators indoor and outdoor units start operating and refrigerant collecting operation begins LED1 and LED2 on the control board of the outdoor unit are lit Only set the SWP switch push butto...

Страница 15: ...Fig 2 6 1 5 0 1 0 0 3 0 0 2 0 0 1000 Max 500 200 100 200 100 300 1000 500 150 100 1000 500 2 5 0 1 5 0 1500 1000 500 300 Max 500 300 200 1500 1000 500 300 1500 1000 Max 300 1500 1000 1500 1000 5 0 0 3 0 0 1000 500 600 400 2000 1000 150 100 1500 1000 600 400 3000 2000 500 300 1 5 0 0 1 0 0 0 800 500 150 2 5 0 1 5 0 ...

Страница 16: ... OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN RG79U640L02 Printed in Japan This product is designed and intended for use in the residential commercial and light industrial environment ...

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