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9

ENGLISH

7. Refrigerant pipe work

7.1. Refrigerant pipe specifications

To avoid dew drops, provide sufficient insulation to the refrigerant and
drain pipes.
When using commercially available refrigerant pipes, be sure to use
commercially available insulation (with a heat-resisting temperature of
more than 100°C and thickness given below) onto both liquid and gas
pipes.
Be also sure to use commercially available insulating material (with a
formed polyethylene’s specific gravity of 0.03 and thickness given be-
low) onto all pipes which pass through rooms.

1

Select the thickness of insulating material by pipe size.

Pipe size

Insulating material’s thickness

6.4 mm to 25.4 mm

More than 12 mm

28.6 mm to 38.1 mm

More than 15 mm

2

If the unit is used on the highest story of a building and under con-
ditions of high temperature and humidity, it is necessary to use
pipe size and insulating material’s thickness more than those given
in the table above.

3

If there are customer’s specifications, simply follow them.

4

Refrigerant pipe specifications

Model

GUF-50RDH3

GUF-100RDH3

   Item

GUF-50RD3

GUF-100RD3

Liquid pipe

ø6.35

ø9.52

Gas pipe

ø12.7

ø15.88

5

Torque specifications

Outerdia of copper pipe

Tightening torque

ø6.35

14 ~ 18 N

m

ø9.52

34 ~ 42 N

m

ø12.7

49 ~ 61 N

m

ø15.88

68 ~ 82 N

m

6

Refrigerant system diagram

Refrigerant pipe

(Flare connection)

7.2. Refrigerant piping work

This piping work must be done in accordance with the installation manu-
als for both outdoor unit and BC controller (simultaneous cooling and
heating series R2).

With R2 systems connect Fresh Masters to BC controllers.

For constraints on pipe length and allowable difference of eleva-
tion, refer to the outdoor unit manual.

The method of pipe connection is flare connection.

Cautions On Refrigerant Piping

s

Be sure to use non-oxidative brazing for brazing to ensure
that no foreign matter or moisture enter into the pipe.

s

Be sure to apply refrigerating machine oil over the flare con-
nection seating surface and tighten the connection using a
double spanner.

s

Provide a metal brace to support the refrigerant pipe so that
no load is imparted to the Fresh Master end pipe. This metal
brace should be provided 50 cm away from the Fresh Master’s
flare connection.

Warning:

When installing and moving the unit, do not charge
it with refrigerant other than the refrigerant (R410A
R407C or R22) specified on the unit.

-

Mixing of a different refrigerant, air, etc. may cause the refrigerant
cycle to malfunction and result in severe damage.

Caution:

Use refrigerant piping made of C1220 (CU-DHP) phosphorus
deoxidized copper as specified in the JIS H3300 “Copper and
copper alloy seamless pipes and tubes”. In addition, be sure
that the inner and outer surfaces of the pipes are clean and
free of hazardous sulphur, oxides, dust/dirt, shaving particles,
oils, moisture, or any other contaminant.

Never use existing refrigerant piping.

-

The large amount of chlorine in conventional refrigerant and
refrigerator oil in the existing piping will cause the new refriger-
ant to deteriorate.

Store the piping to be used during installation indoors and
keep both ends of the piping sealed until just before brazing.

-

If dust, dirt, or water gets into the refrigerant cycle, the oil will
deteriorate and the compressor may fail.

Use Suniso 4GS or 3GS (small amount) refrigerator oil to coat
the flare and flange connection part. (For using R22)

Use ester oil, ether oil or alkylbenzene (small amount) as the
refrigerator oil to coat flares and flange connections. (For us-
ing R407C, R410A)

-

The refrigerant used in the unit is highly hygroscopic and mixes
with water and will degrade the refrigerator oil.

Gas pipe thermistor TH3

Liquid pipe thermistor TH2

Strainer

Flare
connection

Heat exchanger

Strainer

Linear expansion valve

Содержание Fresh Master GUF-100RD3

Страница 1: ...r Make sure that they are handed over to the customer The warranty will not apply to damage resulting from failure to follow the warnings and precau tions set forth in the Installation Instructions GUF 50RDH3 shown above Humidifier function not available on GUF 50RD3 and GUF 100RD3 Contents 1 Safety precautions 2 4 2 Accessories 5 3 Outline drawings 5 4 Selecting an installation site 6 5 Installin...

Страница 2: ...followed Indicates a part which must be grounded Beware of electric shock This symbol is displayed on the main unit label Colour Yellow Warning Carefully read the labels affixed to the main unit 1 1 Installation s s s s s After you have read this manual keep it and the Installation Manual in a safe place for easy reference whenever a question arises If the unit is going to be operated by another p...

Страница 3: ...d tubes The pipes must have the wall thickness as shown in the table below In addition be sure that the inner and outer surfaces of the pipes are clean and free of hazardous sulphur oxides dust dirt shaving particles oils moisture or any other contaminant It is strictly prohibited to use pipes with thin wall not listed in the above table If the inside of pipe is contaminated it could cause deterio...

Страница 4: ...sult in a general unit failure or fire Do not wash the Fresh Master Washing them may cause an electric shock Be careful that the installation base is not damaged by long use If the damage is left uncorrected the unit may fall and cause personal injury or property damage Be very careful about product transportation Only one person should not carry the product if it weighs more than 20 kg Fresh Mast...

Страница 5: ... changed Lossnay core Air filter High efficiency filter Fan Maintenance space Inspection opening Inspection opening Solenoid valve unit with pressure regulator Solenoid valve Heat exchange unit Humidifying element Maintenance space Power cable installation port Can install upper area of ceiling suspension fixture GUF 100RDH3 100RD3 Location at which the duct direction can be changed Humidifying el...

Страница 6: ...aracter ised by their connection to the public low voltage power supply system 5 Installing the Fresh Master 5 1 Fixing hanging bolts Use M10 or M12 hanging bolts The bolts and washers should be supplied in the field Give site of suspension strong structure Hanging structure Ceiling The ceiling structure varies from one building to another For detailed information consult your construction company...

Страница 7: ...e the four mounting screws that were removed to attach the flange cover 5 5 Connecting the ducts 1 Fit the ducts securely into the duct connecting flanges and wind aluminium tape available from a field supply around them to pre vent air leaks 2 Suspend the ducts from the ceiling so that their weight will not be applied to the Fresh Master 3 The exhaust outdoor and supply ducts must be covered with...

Страница 8: ...prevention work for extremely cold areas Perform freeze prevention by wrapping a freeze prevention heater field supply on the supply pipe Wrap a freeze prevention heater all the way to the Fresh Master Insulation work must be performed upon the heater as well yy yy yy 6 2 Drain pipe work 1 Connect a vinyl chloride VP25 elbow to the drain discharge port 2 The drain pipe must be properly insulated f...

Страница 9: ... Be sure to use non oxidative brazing for brazing to ensure that no foreign matter or moisture enter into the pipe s Be sure to apply refrigerating machine oil over the flare con nection seating surface and tighten the connection using a double spanner s Provide a metal brace to support the refrigerant pipe so that no load is imparted to the Fresh Master end pipe This metal brace should be provide...

Страница 10: ...dimension A Pipe Dia mm ø6 35 1 4 ø9 52 3 8 ø12 7 1 2 ø15 88 5 8 0 0 5 0 0 5 0 0 5 0 0 5 1 0 1 5 1 0 1 5 1 0 1 5 1 0 1 5 1 5 2 0 1 5 2 0 1 5 2 5 1 5 2 5 R410A Flare Tool When using conventional flare tool R22 R407C Dimension A mm Rigid clutch type Imperial wing nut type Dice Copper pipe A øB R 0 4 R 0 8 Copper Pipe O D ø6 35 ø9 52 ø12 7 ø15 88 8 7 9 1 12 8 13 2 16 2 16 6 19 3 19 7 Flare Dimension ...

Страница 11: ...op Seal the slit securely so that there are no openings Be sure to mount the insulation so that the slit is on the top Notes 1 Insert the flare nut into the field refrigerant piping Pull the insulation material back at the area where it will be flared then return it to its original position after performing the flare work Exposing copper piping may result in condensation forming Be extremely caref...

Страница 12: ...ghten ing rod or telephone earth cable Incomplete grounding may cause a risk of electric shock 8 2 Types of control cables 1 Wiring M NET transmission cables Types of transmission cables Design wiring in accordance with the following table Table 1 Cable cross sectional area 1 25 mm2 to 2 00 mm2 Table 1 2 Remote controller cables Building clinic hospital or communi cations station without noise sup...

Страница 13: ...branch NO set Remote control terminal M NET transmission terminal Shield Connector power supply Relay Transformer Damper motor Limit switch Power supply monitor MA Remote contoller Power supply monitor M NET Power supply monitor 1 12 11 10 9 8 7 2 A B S GREEN YELLOW BLACK PINK ORANGE WHITE RED GREEN YELLOW SUPPLY FAN EXHAUST FAN ORANGE BLUE WHITE RED BLACK PINK GREEN YELLOW M2 M1 BROWN PINK PINK C...

Страница 14: ...ROWN PURPLE FAN1 FAN4 BLACK YELLOW YELLOW RED WHITE WHITE ORANGE PURPLE ORANGE BLUE WHITE RED BLACK PINK GREEN YELLOW GREEN YELLOW BLACK PINK ORANGE WHITE RED GREEN YELLOW M1 M2 FAN2 FAN3 3 1 ZNR901 X05 X04 X07 X06 FUSE1 BROWN BROWN BLUE RED BLUE BROWN YELLOW TR CN3T CNT CND1 CND2 GREEN SW4 SW5 TM3 TM2 X09 X08 X03 BREAKER 16A TM1 220 240V 50Hz POWERSUPPLY N L PE N L B S A 2 7 8 9 10 11 1 12 PAR F2...

Страница 15: ...smis sion cable within 200 m If the distance is more than 10 m use a 1 25 mm2 to 2 0 mm2 cable For using the MA Remote controller Connect the 1 and 2 on Fresh Master TM2 to the Remote control ler Non polarized 2 wire Connect the Remote controller s transmis sion cable within 200 m S B A 2 1 S B A 2 1 S B A 2 1 24 to 30 V DC between M1 and M2 Longest wiring length L1 L2 L4 or L1 L3 less than 200 m ...

Страница 16: ... the control of moisture environment The suitable model in this stage Uncharged a contact turns on when atmospheric moisture content becomes less than your preset minimum allowable percentage Screw Controller box cover Terminal block TM1 Terminal block for power supply cable for TM1 Grounding wire PG connection or the like Power supply cable Insulation sheet Terminal block for TM2 M NET transmissi...

Страница 17: ...o not touch Damper motor test operation test operation when ON Solenoid valve test operation for humidifier water supply test operation when ON Do not touch GUF 50 100RD3 Auto recovery during power failure active when on Power supply ON OFF test operation when on SW12 SW11 SW14 Second digit First digit Branch No SW3 GUF 50 100RDH3 OFF ON Synchronous air conditioning switch async when ON Humidifier...

Страница 18: ...ating capability can be saved lower temperature than normal 9 3 6 Heat operation stop temperature setting GUF 50 100RDH3 only Stopping the heating operation when synchronous with the indoor unit It becomes invalid when SW3 1 is ON 3 4 5 3 4 5 3 4 5 3 4 5 3 4 5 3 4 5 3 4 5 3 4 5 9 3 7 Exhaust fan operation setting Setting the exhaust fan operation although the supply fan will stop when defrosting d...

Страница 19: ...peed from con trollers Following the selected fan speed from con trollers High fan speed mode notch constantly on high Low fan speed mode notch constantly on low Switch SW2 OFF ON Mode Effective Ineffective Switch SW3 OFF ON Mode Fresh Master s return air Built in the Remote controller Switch SW3 OFF ON When operating the Fresh Master directly using the Remote controller SW3 1 is ON Operational Pr...

Страница 20: ...r displays the temperature of the indoor unit s liquid pipe on the temperature display section during test run Depending on the model the Remote controller displays This function is not available when pressing the Up down airflow selection button This is not a malfunction Phenomenon 1 No Remote controller display appears at all 2 No Remote controller display appears at all 3 Inspection code 6600 f...

Страница 21: ... firmly connected When no problem is discovered after checking the above item Has 10 minutes passed since system boot up Has group registration been made Has the Fresh Master address been changed When no problem is discovered after checking the above items The Fresh Master which is linked with air conditioner cannot be group registered other than the interlock setting with the Remote controller Ma...

Страница 22: ...22 ENGLISH ...

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