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machine screws, (2) M3 flat washers, (2) M3 split-
lock washers, and (2) M3 nuts. The Y axis switch 
assembly will be built in the orientation shown in 
the picture to the right. The X switch will have the 

“L” 

opposite. See the middle picture on the next 

page for that switch orientation. Slide an M3 flat 
washer on the screw, the put it through the plate 
and the switch, then secure it with an M3 split-
lock washer and nut. 

 

Now put an M5 “drop in T nut” into the L

eft Y Rail, 

towards the Front Frame. Use an M5x12 screw to 
install the plate onto the T nut, with a half inch 
washer sandwiched between the V rail and the 
Homing Switch Plate as shown. You will have the 
head of the screw, an M5 washer, followed by the 
Homing Switch Plate, the half inch washer, then 
the T nut that is embedded into the V Rail. Slide 
the bed back and forth a bit and make sure that 

the M5 Nylock nut that is on the V wheel doesn’t 

catch the head of the M3 screw on the Homing 
Switch Plate. If it does, just loosen the Homing 
Switch Plate from where you just tightened it to 
the T nut and cant it clockwise a tiny bit (there is a 
little wiggle room). You can easily get a millimeter 
or so of clearance this way. See the picture to the 
right. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

It’s not shown in this pic,

 

 

but you MUST put an M5 

 

washer between the head 

 

of this M5x12 screw and 

 

the switch plate or the 

 

screw will bottom out and 

 

you will never get the 

 

plate tightened down 

 

You’ll now 

install the stud that engages this 

switch in the remaining pilot hole in the bed. For 

reference, this is the leftmost “B” hole in the 

diagram of the bed on a page 7. Your homing 

switch kit will include a long, approximately 1.95” 

aluminum spacer. Slide thi

s spacer over the 2.50” 

wood screw and insert the screw into the hole. 

Once screwed in (don’t overtighten!), it will 

engage the switch as the bed moves towards the 

 

front. Loosen the screw on the Homing Switch Plate and slide the T nut forward or back in the 
rail so the engagement stud you just screwed in activates the switch about a millimeter or two 
before the V wheels hit the front frame piece. 

 
 
 
 

 

Page 26 of 35 

Содержание M3 KIT

Страница 1: ...ming a milling operation Do not leave the machine unattended while running a milling operation Do not operate your machine while under the influence of alcohol or drugs Do not place your hands between...

Страница 2: ...Y Axis Bearing Plates 1 Y Belt Anchor Plate 1 Z Spring Stud Bracket 1 Precision cut MDF frame set including front rear left and right pieces 12 V wheel kits with each including 2 625 2RS bearings 1 P...

Страница 3: ...ion only if you ordered this upgrade Rigidity Kit Installation only if you ordered this upgrade Controller Mounting and Software Configuration Stepper Drivers Stepper Connections and Powering Up V WHE...

Страница 4: ...ntric spacer in that hole and observe how the bolt hole in the spacer gets closer then farther away from the V wheel kits that you already installed This will allow you to snug up the bearings to the...

Страница 5: ...so flipping it upside down and using a flat surface will help flush things up You should now have both 2020 V Rails screwed into the front frame piece Grab one of the Y Axis Bearing Plates that you al...

Страница 6: ...tight you can loosen the wheel and it will move back to its circular shape in a few hours Now find the back frame piece the other long rectangular piece Slide the Y Axis Bearing Plates that you just i...

Страница 7: ...screws so you will want to check this and adjust accordingly If you have a square you can check that the rail and the frame pieces are perpendicular but this usually just arises naturally from how it...

Страница 8: ...rs of the Y Belt Anchor Plate with the holes marked B that form a square around the holes marked D Slide an M5 washer onto a 5 8 wood screw then screw it into the bed in order to secure the Anchor Pla...

Страница 9: ...ates six total three in each plate Check as you tighten the screws down that the bed flushes up to the front of back Frame Piece It should not be canted or twisted After you finish mounting the bed fl...

Страница 10: ...as you view the Z Axis Bearing Plate in this orientation A M5x30 Belt Idler B M4x10 Bearing Block C M4x14 Bearing Block Spring Stud Bracket We will first assemble the idler bearings on your Z Axis pla...

Страница 11: ...the diagram above The bearing blocks should be on the back side of the plate The top left two holes are labelled C and will be used to mount the spring stud bracket Use M4x14 screws with a split lock...

Страница 12: ...ait to install the router or spindle until later These assembly instructions do not show a mount being installed Set aside the assembled Z Axis Bearing Plate for now X AXIS STAGE ASSEMBLY Let s get st...

Страница 13: ...is Bearing plate then a 6 35mm 1 4 aluminum spacer then an assembled V Wheel then secured with an M5 nylock nut The top A holes are going to be the same except that you ll have eccentric spacers inste...

Страница 14: ...the X Axis Bearing Plate an M5 washer then the head of the M5 bolt Now grab a NEMA 17 stepper motor so you can install it at the top of the X Axis Bearing Plate You will mount it with M3x8 bolts in t...

Страница 15: ...there is an Allen head screw that tensions the rod support to the linear rod Make sure that the heads of these adjustment screws are oriented to the outside when you install them Place the first rod...

Страница 16: ...ront of the X Plate with these same orientations shown Let s do that now Work with the X Axis Bearing Plate laying on the table face up Keeping in mind the required orientation of the plates slide in...

Страница 17: ...th the M in the middle is the motor pulley The smaller blue circle at the bottom is the bottom belt anchor The blue circle marked with an I in the middle is an idler pulley Install the pulley on the m...

Страница 18: ...if the Z plate is all the way at the bottom Then guide the belt onto the pulley using your index finger The teeth should be against the pulley bearings on this one Loop it down around the bottom idle...

Страница 19: ...ed a screw is looser or you have too much tension If you used the proper spacers when you assembled the bearing plates 10 mm aluminum spacers the bearings on the pulleys will be aligned on both plates...

Страница 20: ...acing upward We will now put the frame pieces together Take special care to get the orientation correct The front frame piece has four holes below the cutout for the belt for the motor mount while the...

Страница 21: ...e sticking through the other side Slide the corner bracket over the threads and into the corner Hold that in place while you finger tighten a nut onto the threads It will be easier for you to just get...

Страница 22: ...rame piece the wires coming out of the motor should be oriented to the left Now lay the machine down on the left frame piece being careful not to allow the X Axis Bearing Plate to slam into the frame...

Страница 23: ...onto the M5x25 machine screw IN THIS EXACT ORDER First slide on a 625 bearing then an M5 washer another 625 bearing another M5 washer then an M6 washer Now insert that screw with all of those things s...

Страница 24: ...where side frame pieces and back frame meet there would be an air gap top or bottom it can cause the belt to wander off the pulley Snip excess length from the belt but leave enough to work with in cas...

Страница 25: ...n place as your pull it in the same direction the belt was already going If you fold it back over itself now and try to pull it tight you won t get any tension Get tension hold it in place then fold i...

Страница 26: ...ming Switch Plate If it does just loosen the Homing Switch Plate from where you just tightened it to the T nut and cant it clockwise a tiny bit there is a little wiggle room You can easily get a milli...

Страница 27: ...rminal and the other should be on the NO stands for normally open terminal of the switch Plug the other end into the stepper driver shield You ll notice the right side of the driver board has a sectio...

Страница 28: ...other threaded rod that runs underneath the other Y Axis V rail Now run the remaining threaded rod that uses the middle holes at the bottom of the Left and Right frame pieces the exact same way Tighte...

Страница 29: ...the controller board is disconnected from your computer The general rule here is that you should NEVER make connections while anything is powered on This step requires that you pay very close attenti...

Страница 30: ...ands of wire touching from black to red That s a short and it s bad Check the connections and check them again You are about to power things up Did you check Leave the motors unplugged and plug up the...

Страница 31: ...the USB cable from your computer Grab the wires from your Z Motor the one mounted at the top of the X Axis Bearing Plate and trap them using the included wire staple You need to drive the nail into t...

Страница 32: ...need to be blowing onto the drivers not away from them Starting in January 2017 some kits shipped with a 3D printed standoff for mounting the fan to the left frame If you don t have this piece it s n...

Страница 33: ...will turn from red to green indicating that a connection has been made We will now make some jogs on the machine Set your steps mm settings to what you see in the picture below It s very important tha...

Страница 34: ...ils are flush to the top of the frame Once you confirm that this is ok slightly loosen the two self drilling screws on the X rail on the right frame and move it very so slightly to bring things to squ...

Страница 35: ...et G91 but the user thinks the machine is in absolute positioning G90 Set the appropriate mode Problem Solution The machine appears to be missing steps or not moving the full distance commanded on one...

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