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where it needs to be positioned up and down in the slot so that the belt is properly aligned. Note 

that this corner bracket will have a little wiggle room left and right before it’s tightened as well, 
so make sure the belt isn’t going to scrub the walls of

 the opening either when you look for the 

perfect place to tighten it down. Now wrap the belt around the other anchor. Get creative about 
keeping the bed stationary as you pull the belt into tension. Your needle nose pliers might come 
in handy here to grab the belt and pull it tight after you loop it around the stud coming out of the 
Anchor Plate. Use a zip tie just as you did on the other side, with the teeth of the belt 
interlocking. Get the belt snug, but not too tight. Six or seven pounds of pull tension. Remember: 
Floppy belts are bad! Now move bed back and forth with your hand. THE BELT MAY BIND OR SLIP 
UPWARDS OFF THE PULLEY, BUT THERE IS A FIX FOR THIS. If the belt tries to run off the idler, the 
axle of the idler pulley (the M5x25 machine screw) could be a little canted. Loosen the screw and 
rotate it a bit to try make it flush. You also need to make sure the back frame piece is flushed up 

to the side frame pieces. If it’s canted back or forward

 

  

(IE, looking at corner where side frame pieces and 
back frame meet there would be an air gap top or 
bottom) it can cause the belt to wander off the 
pulley. 

 

 

Snip excess length from the belt, but leave enough to 
work with in case you ever have to do this again. 

 

Now install the NEMA 17 motor mount and NEMA 17 
motor on the right frame piece using the same 
hardware that you used for mounting the Y Axis 
motor on the front frame pieces. 

 

Zip tie the remaining belt section (1040mm) to the 
bottom right vertical slot in the X Axis Bearing Plate. 
There are a couple different configurations that you 
can use to secure the belt, but this is the easiest. Be 
aware where you put the head of the zip tie. Zip it so 

that the head won’t catch on the right frame piece as 

you move the X Axis Bearing Plate to the extreme 
end of travel or else you will lose a few millimeters of 
travel. Install the motor pulley on the motor shaft, 
remembering that it should line up with the belt 

  

without causing any binding. Ensure that one of the set screws is set against the flat part of 
the motor shaft. 

 

Now you will install the other Idler Pulley Assembly that you built in a previous step on the left 
frame piece. Notice that the mounting hole is counter-bored on the interior side of the Left 
Frame. You should mount the head of the M5x25 machine screw into this recess with an M5 
washer. Slide the slot of the other Idler Pulley Assembly over the threads, followed by an M6 

 
 

Page 24 of 35 

Содержание M3 KIT

Страница 1: ...ming a milling operation Do not leave the machine unattended while running a milling operation Do not operate your machine while under the influence of alcohol or drugs Do not place your hands between...

Страница 2: ...Y Axis Bearing Plates 1 Y Belt Anchor Plate 1 Z Spring Stud Bracket 1 Precision cut MDF frame set including front rear left and right pieces 12 V wheel kits with each including 2 625 2RS bearings 1 P...

Страница 3: ...ion only if you ordered this upgrade Rigidity Kit Installation only if you ordered this upgrade Controller Mounting and Software Configuration Stepper Drivers Stepper Connections and Powering Up V WHE...

Страница 4: ...ntric spacer in that hole and observe how the bolt hole in the spacer gets closer then farther away from the V wheel kits that you already installed This will allow you to snug up the bearings to the...

Страница 5: ...so flipping it upside down and using a flat surface will help flush things up You should now have both 2020 V Rails screwed into the front frame piece Grab one of the Y Axis Bearing Plates that you al...

Страница 6: ...tight you can loosen the wheel and it will move back to its circular shape in a few hours Now find the back frame piece the other long rectangular piece Slide the Y Axis Bearing Plates that you just i...

Страница 7: ...screws so you will want to check this and adjust accordingly If you have a square you can check that the rail and the frame pieces are perpendicular but this usually just arises naturally from how it...

Страница 8: ...rs of the Y Belt Anchor Plate with the holes marked B that form a square around the holes marked D Slide an M5 washer onto a 5 8 wood screw then screw it into the bed in order to secure the Anchor Pla...

Страница 9: ...ates six total three in each plate Check as you tighten the screws down that the bed flushes up to the front of back Frame Piece It should not be canted or twisted After you finish mounting the bed fl...

Страница 10: ...as you view the Z Axis Bearing Plate in this orientation A M5x30 Belt Idler B M4x10 Bearing Block C M4x14 Bearing Block Spring Stud Bracket We will first assemble the idler bearings on your Z Axis pla...

Страница 11: ...the diagram above The bearing blocks should be on the back side of the plate The top left two holes are labelled C and will be used to mount the spring stud bracket Use M4x14 screws with a split lock...

Страница 12: ...ait to install the router or spindle until later These assembly instructions do not show a mount being installed Set aside the assembled Z Axis Bearing Plate for now X AXIS STAGE ASSEMBLY Let s get st...

Страница 13: ...is Bearing plate then a 6 35mm 1 4 aluminum spacer then an assembled V Wheel then secured with an M5 nylock nut The top A holes are going to be the same except that you ll have eccentric spacers inste...

Страница 14: ...the X Axis Bearing Plate an M5 washer then the head of the M5 bolt Now grab a NEMA 17 stepper motor so you can install it at the top of the X Axis Bearing Plate You will mount it with M3x8 bolts in t...

Страница 15: ...there is an Allen head screw that tensions the rod support to the linear rod Make sure that the heads of these adjustment screws are oriented to the outside when you install them Place the first rod...

Страница 16: ...ront of the X Plate with these same orientations shown Let s do that now Work with the X Axis Bearing Plate laying on the table face up Keeping in mind the required orientation of the plates slide in...

Страница 17: ...th the M in the middle is the motor pulley The smaller blue circle at the bottom is the bottom belt anchor The blue circle marked with an I in the middle is an idler pulley Install the pulley on the m...

Страница 18: ...if the Z plate is all the way at the bottom Then guide the belt onto the pulley using your index finger The teeth should be against the pulley bearings on this one Loop it down around the bottom idle...

Страница 19: ...ed a screw is looser or you have too much tension If you used the proper spacers when you assembled the bearing plates 10 mm aluminum spacers the bearings on the pulleys will be aligned on both plates...

Страница 20: ...acing upward We will now put the frame pieces together Take special care to get the orientation correct The front frame piece has four holes below the cutout for the belt for the motor mount while the...

Страница 21: ...e sticking through the other side Slide the corner bracket over the threads and into the corner Hold that in place while you finger tighten a nut onto the threads It will be easier for you to just get...

Страница 22: ...rame piece the wires coming out of the motor should be oriented to the left Now lay the machine down on the left frame piece being careful not to allow the X Axis Bearing Plate to slam into the frame...

Страница 23: ...onto the M5x25 machine screw IN THIS EXACT ORDER First slide on a 625 bearing then an M5 washer another 625 bearing another M5 washer then an M6 washer Now insert that screw with all of those things s...

Страница 24: ...where side frame pieces and back frame meet there would be an air gap top or bottom it can cause the belt to wander off the pulley Snip excess length from the belt but leave enough to work with in cas...

Страница 25: ...n place as your pull it in the same direction the belt was already going If you fold it back over itself now and try to pull it tight you won t get any tension Get tension hold it in place then fold i...

Страница 26: ...ming Switch Plate If it does just loosen the Homing Switch Plate from where you just tightened it to the T nut and cant it clockwise a tiny bit there is a little wiggle room You can easily get a milli...

Страница 27: ...rminal and the other should be on the NO stands for normally open terminal of the switch Plug the other end into the stepper driver shield You ll notice the right side of the driver board has a sectio...

Страница 28: ...other threaded rod that runs underneath the other Y Axis V rail Now run the remaining threaded rod that uses the middle holes at the bottom of the Left and Right frame pieces the exact same way Tighte...

Страница 29: ...the controller board is disconnected from your computer The general rule here is that you should NEVER make connections while anything is powered on This step requires that you pay very close attenti...

Страница 30: ...ands of wire touching from black to red That s a short and it s bad Check the connections and check them again You are about to power things up Did you check Leave the motors unplugged and plug up the...

Страница 31: ...the USB cable from your computer Grab the wires from your Z Motor the one mounted at the top of the X Axis Bearing Plate and trap them using the included wire staple You need to drive the nail into t...

Страница 32: ...need to be blowing onto the drivers not away from them Starting in January 2017 some kits shipped with a 3D printed standoff for mounting the fan to the left frame If you don t have this piece it s n...

Страница 33: ...will turn from red to green indicating that a connection has been made We will now make some jogs on the machine Set your steps mm settings to what you see in the picture below It s very important tha...

Страница 34: ...ils are flush to the top of the frame Once you confirm that this is ok slightly loosen the two self drilling screws on the X rail on the right frame and move it very so slightly to bring things to squ...

Страница 35: ...et G91 but the user thinks the machine is in absolute positioning G90 Set the appropriate mode Problem Solution The machine appears to be missing steps or not moving the full distance commanded on one...

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