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OM-189 116 Page  4

1-4.

Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
from American Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126
(phone: 305-443-9353, website: www.aws.org).

Recommended Safe Practices for the Preparation for Welding and Cut-
ting of Containers and Piping
, American Welding Society Standard
AWS F4.1, from American Welding Society, 550 N.W. LeJeune Rd, Mi-
ami, FL 33126 (phone: 305-443-9353, website: www.aws.org).

National Electrical Code, NFPA Standard 70, from National Fire Protec-
tion Association, P.O. Box 9101, 1 Battery March Park, Quincy, MA
02269–9101 (phone: 617–770–3000, website: www.nfpa.org and www.
sparky.org).

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 1735 Jefferson Davis Highway,
Suite 1004, Arlington, VA 22202–4102 (phone: 703–412–0900, web-
site: www.cganet.com).

Code for Safety in Welding and Cutting, CSA Standard W117.2, from
Canadian Standards Association, Standards Sales, 178 Rexdale

Boulevard, Rexdale, Ontario, Canada M9W 1R3 (phone:
800–463–6727 or in Toronto 416–747–4044, website: www.csa–in-
ternational.org).

Practice For Occupational And Educational Eye And Face Protection,
ANSI Standard Z87.1, from American National Standards Institute, 11
West 42nd Street, New York, NY 10036–8002 (phone: 212–642–4900,
website: www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work
, NFPA Standard 51B, from National Fire Protection Association,
P.O. Box 9101, 1 Battery March Park, Quincy, MA 02269–9101 (phone:
617–770–3000, website: www.nfpa.org and www. sparky.org).

OSHA, Occupational Safety and Health Standards for General Indus-
try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,
and Part 1926, Subpart J, from U.S. Government Printing Office, Super-
intendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250 (there
are 10 Regional Offices––phone for Region 5, Chicago, is
312–353–2220, website: www.osha.gov).

1-5.

EMF Information

Considerations About Welding And The Effects Of Low Frequency
Electric And Magnetic Fields
Welding current, as it flows through welding cables, will cause electro-
magnetic fields. There has been and still is some concern about such
fields. However, after examining more than 500 studies spanning 17
years of research, a special blue ribbon committee of the National
Research Council concluded that: “The body of evidence, in the
committee’s judgment, has not demonstrated that exposure to power-
frequency electric and magnetic fields is a human-health hazard.”
However, studies are still going forth and evidence continues to be
examined. Until the final conclusions of the research are reached, you
may wish to minimize your exposure to electromagnetic fields when
welding or cutting.
To reduce magnetic fields in the workplace, use the following
procedures:

1.

Keep cables close together by twisting or taping them.

2.

Arrange cables to one side and away from the operator.

3.

Do not coil or drape cables around your body.

4.

Keep welding power source and cables as far away from opera-
tor as practical.

5.

Connect work clamp to workpiece as close to the weld as possi-
ble.

About Pacemakers:

Pacemaker wearers consult your doctor first. If cleared by your doctor,
then following the above procedures is recommended.

Содержание Gold Seal 160 i

Страница 1: ...160 i Processes Description TIG GTAW Welding Stick SMAW Welding Arc Welding Power Source OM 189 116A June 1999 Effective with Serial N 230 Volt 159 262 240 Volt 160 261 Visit our website at www Miller...

Страница 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Страница 3: ...Connections 7 2 7 Weld Output Terminals And Selecting Cable Sizes 8 2 8 Electrical Service Guide 8 2 9 Connecting Input Power 9 SECTION 3 OPERATION 10 3 1 Controls 10 SECTION 4 MAINTENANCE AND TROUBLE...

Страница 4: ...ibility Directives 89 336 EEC Low Voltage 73 23 EEC Machinery Directives 89 392 EEC And their amendments 91 368 EEC 93 31 EEC 93 44 EEC 93 68 EEC Standards Electromagnetic compatibility EMC Product st...

Страница 5: ...r that cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input powe...

Страница 6: ...welding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane lig...

Страница 7: ...ury D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place H F RADIATION can cause interference D High frequency H F can interfere with radio...

Страница 8: ...one 617 770 3000 website www nfpa org and www sparky org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926...

Страница 9: ...4 in 270 mm Width 9 1 8 in 230 mm Length 15 3 4 in 400 mm 2 2 Duty Cycle And Overheating 6 Minutes Welding 4 Minutes Resting Duty Cycle is percentage of 10 min utes that unit can weld at rated load w...

Страница 10: ...f unit 802 276 2 4 Selecting A Location 1 Rating Label Use rating label to determine input power needs 2 Line Disconnect Device Locate unit near correct input pow er supply Y Special installation may...

Страница 11: ...OM 189 116 Page 7 2 5 Typical Connections A Typical Stick SMAW Connections B Typical TIG GTAW Connections 2 6 Front Panel Connections Gas Hose Connector Remote Contactor And Current Control Receptacle...

Страница 12: ...100 Duty Cycle 10 100 Duty Cycle 100 4 4 4 3 2 1 1 0 1 0 150 3 3 2 1 1 0 2 0 3 0 3 0 200 3 2 1 1 0 2 0 3 0 4 0 4 0 Negative Positive 250 2 1 1 0 2 0 3 0 4 0 2 2 0 2 2 0 Weld cable size AWG is based o...

Страница 13: ...e 9 2 9 Connecting Input Power 1 Rating Label Supply correct input power See Section 2 8 2 Line Disconnect Device Check input voltage available at site 2 1 1 L1 L2 Y Always connect grounding conductor...

Страница 14: ...or Electrode 2T 4T Spot Welding Repeat Cycle 6 0 5 4 2T 4T t 4 1 8 t 1 0 3 2 35 4 5 5 5 s 6 10 20 3 220 300Hz 130 50 A t 20 35 12 s 8 80 90 5 3 65 50 18 20 15 20 5 40 50 70 80 100 110 130 145 160 1 7...

Страница 15: ...and output connections see Sections 2 7 and or 2 9 Erratic or improper weld output Tighten all welding cable connections see Sections 2 7 Check for proper size and type of cable see Section 2 7 Check...

Страница 16: ...1 J2 RC1 A B D E C PCB4 J4 6 5 4 3 2 1 J4 J5 1 18 1 40 PCB6 J2 J1 1 2 3 4 5 7 7 8 1 2 3 4 5 6 6 Gs RC1 PCB5 DL1 DL2 DL3 SWR1 Arc Weld Tig 4T Tig 2T Res Tig Spot W 6 5 4 3 2 1 On Weld Overtemp R5 R6 R7...

Страница 17: ...E C PCB4 J4 6 5 4 3 2 1 J4 J5 1 18 1 40 PCB6 J2 J1 1 2 3 4 5 7 7 8 1 2 3 4 5 6 6 Gs RC1 PCB5 DL1 DL2 DL3 SWR1 Arc Weld Tig 4T Tig 2T Res Tig Spot W 6 5 4 3 2 1 On Weld Overtemp R5 R6 R7 WORK ELECTRODE...

Страница 18: ...are 15 to 35 cfh cubic feet per hour 7 to 16 5 lpm liters per minute Not Recommended The figures listed are intended as a guide and are a composite of recommendations from American Welding Society AWS...

Страница 19: ...re weld ing Do not use wheel for other jobs or tungsten can become contami nated causing lower weld quality 3 Ideal Tungsten Preparation Stable Arc 2 1 2 Times Electrode Diameter 1 2 1 Stable Arc 2 Fl...

Страница 20: ...way 1 Workpiece Make sure workpiece is clean before welding 2 Work Clamp Place as close to the weld as possible 3 Torch 4 Filler Rod If Applicable 5 Gas Cup 6 Tungsten Electrode Select and prepare tun...

Страница 21: ...002 B Tungsten Without Filler Rod Tungsten With Filler Rod Form pool Tilt torch Move torch to front of pool Repeat process 75 75 Welding direction Form pool Tilt torch Add filler metal Move torch to f...

Страница 22: ...OM 189 116 Page 18 7 3 Positioning Torch Tungsten For Various Weld Joints ST 162 003 S 0792 70 70 90 20 20 10 20 70 40 30 20 70 90 20 Butt Weld And Stringer Bead T Joint Lap Joint Corner Joint...

Страница 23: ...OM 189 116 Page 19 Notes...

Страница 24: ...189 116 Page 20 SECTION 8 PARTS LIST Hardware is common and not available unless listed 3 1 4 5 7 9 8 10 32 11 31 12 14 15 16 14 19 17 18 30 21 22 23 25 20 24 26 28 13 6 2 29 27 Figure 8 1 Main Assemb...

Страница 25: ...9 2 15 556049361 VG 0 0 20 1 16 056076170 FS 1 0 3 1 RC1 17 156006012 VG 0 0 21 1 18 057084075 VG 0 5 1 Sec P C B 3 V 230 18 057084078 VG 0 9 1 Sec P C B 3 V 240 19 057014097 VG 0 6 1 20 056159012 VG...

Страница 26: ...Notes...

Страница 27: ...ings relays or parts that fail due to normal wear 2 Items furnished by Miller but manufactured by others such as engines or trade accessories These items are covered by the manufacturer s warranty if...

Страница 28: ...linois Tool Works Company 1635 West Spencer Street Appleton WI 54914 USA International Headquarters USA Phone 920 735 4505 USA Canada FAX 920 735 4134 International FAX 920 735 4125 Model Name Serial...

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