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Effective January 1, 2002

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

guarantees or warranties expressed or implied.

LIMITED WARRANTY – Subject to the terms and conditions
below, Miller Europe S.r.l., Milan Italy, warrants to its original
retail purchaser that new Miller equipment sold after the
effective date of this limited warranty is free of defects in
material and workmanship at the time it is shipped by Miller.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, Miller will repair or
replace any warranted parts or components that fail due to
such defects in material or workmanship. Miller must be
notified in writing within thirty (30) days of such defect or
failure, at which time Miller will provide instructions on the
warranty claim procedures to be followed.

Miller shall honor warranty claims on warranted equipment
listed below in the event of such a failure within the warranty
time periods. All warranty time periods start on the date that
the equipment was delivered to the original retail purchaser,
or one year after the equipment is sent to a European
distributor or eighteen months after the equipment is sent to
an International distributor.

1.

1 Year —  Parts and Labor

*

Original main power rectifiers

*

Inverters (input and output rectifiers only)

2.

1 Year — Parts and Labor

*

Transformer/Rectifier Power Sources

*

Plasma Arc Cutting Power Sources

*

Semi-Automatic and Automatic Wire Feeders

*

Inverter Power Supplies

*

Intellitig

*

Engine Driven Welding Generators
(NOTE: Engines are warranted separately by the
engine manufacturer.)

3.

1 Year — Parts and Labor unless specified

*

DS-2 Feeder

*

Motor Driven Guns (w/exception of Spoolguns)

*

Process Controllers

*

Positioners and Controllers

*

Automatic Motion Devices

*

IHPS Power Sources

*

Water Coolant Systems

*

Flowgauge and Flowmeter Regulators (No Labor)

*

HF Units

*

Grids

*

Maxstar 140

*

Spot Welders

*

Load Banks

*

Miller Cyclomrtic Equi[ment

*

Running Gear/Trailers

*

Plasma Cutting Torches (except APT & SAF
Models)

*

Field Options
(NOTE: Field options are covered under True Blue

for the remaining warranty period of the product they
are installed in, or for a minimum of one year —
whichever is greater.)

4.

6 Months — Batteries

5.

90 Days — Parts

*

MIG Guns/TIG Torches

*

Induction heating coils and blankets

*

APT, ZIPCUT & PLAZCUT Model Plasma Cutting
Torches

*

Remote Controls

*

Accessory Kits

*

Replacement Parts (No labor)

*

Spoolmate Spoolguns

*

Canvas cover

Miller’s True Blue

 Limited Warranty shall not apply to:

1.

Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, slip rings,
relays or parts that fail due to normal wear.

2.

Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.

3.

Equipment that has been modified by any party other
than Miller, or equipment that has been improperly
installed, improperly operated or misused based upon
industry standards, or equipment which has not had
reasonable and necessary maintenance, or equipment
which has been used for operation outside of the
specifications for the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE
AND USE BY COMMERCIAL/INDUSTRIAL USERS AND
PERSONS TRAINED AND EXPERIENCED IN THE USE
AND MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or
(2) replacement; or, where authorized in writing by Miller in
appropriate cases, (3) the reasonable cost of repair or
replacement at an authorized Miller service station; or (4)
payment of or credit for the purchase price (less reasonable
depreciation based upon actual use) upon return of the
goods at customer’s risk and expense. Miller’s option of
repair or replacement will be F.O.B., Factory at Appleton,
Wisconsin, or F.O.B. at a Miller authorized service facility as
determined by Miller. Therefore no compensation or
reimbursement for transportation costs of any kind will be
allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE
FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR
ANY OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN
AND ANY IMPLIED WARRANTY, GUARANTY OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
OTHER LEGAL THEORY WHICH, BUT FOR THIS
PROVISION, MIGHT ARISE BY IMPLICATION,
OPERATION OF LAW, CUSTOM OF TRADE OR COURSE
OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL
EQUIPMENT FURNISHED BY MILLER IS EXCLUDED
AND DISCLAIMED BY MILLER.

Some states in the U.S.A. do not allow limitations of how long
an implied warranty lasts, or the exclusion of incidental,
indirect, special or consequential damages, so the above
limitation or exclusion may not apply to you. This warranty
provides specific legal rights, and other rights may be
available, but may vary from state to state.

In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated
herein, and to the extent that they may not be waived, the
limitations and exclusions set out above may not apply. This
Limited Warranty provides specific legal rights, and other
rights may be available, but may vary from province to
province.

milan_warr_1yr_10/02

Содержание Gold Seal 160 i

Страница 1: ...160 i Processes Description TIG GTAW Welding Stick SMAW Welding Arc Welding Power Source OM 189 116A June 1999 Effective with Serial N 230 Volt 159 262 240 Volt 160 261 Visit our website at www Miller...

Страница 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Страница 3: ...Connections 7 2 7 Weld Output Terminals And Selecting Cable Sizes 8 2 8 Electrical Service Guide 8 2 9 Connecting Input Power 9 SECTION 3 OPERATION 10 3 1 Controls 10 SECTION 4 MAINTENANCE AND TROUBLE...

Страница 4: ...ibility Directives 89 336 EEC Low Voltage 73 23 EEC Machinery Directives 89 392 EEC And their amendments 91 368 EEC 93 31 EEC 93 44 EEC 93 68 EEC Standards Electromagnetic compatibility EMC Product st...

Страница 5: ...r that cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input powe...

Страница 6: ...welding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane lig...

Страница 7: ...ury D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place H F RADIATION can cause interference D High frequency H F can interfere with radio...

Страница 8: ...one 617 770 3000 website www nfpa org and www sparky org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926...

Страница 9: ...4 in 270 mm Width 9 1 8 in 230 mm Length 15 3 4 in 400 mm 2 2 Duty Cycle And Overheating 6 Minutes Welding 4 Minutes Resting Duty Cycle is percentage of 10 min utes that unit can weld at rated load w...

Страница 10: ...f unit 802 276 2 4 Selecting A Location 1 Rating Label Use rating label to determine input power needs 2 Line Disconnect Device Locate unit near correct input pow er supply Y Special installation may...

Страница 11: ...OM 189 116 Page 7 2 5 Typical Connections A Typical Stick SMAW Connections B Typical TIG GTAW Connections 2 6 Front Panel Connections Gas Hose Connector Remote Contactor And Current Control Receptacle...

Страница 12: ...100 Duty Cycle 10 100 Duty Cycle 100 4 4 4 3 2 1 1 0 1 0 150 3 3 2 1 1 0 2 0 3 0 3 0 200 3 2 1 1 0 2 0 3 0 4 0 4 0 Negative Positive 250 2 1 1 0 2 0 3 0 4 0 2 2 0 2 2 0 Weld cable size AWG is based o...

Страница 13: ...e 9 2 9 Connecting Input Power 1 Rating Label Supply correct input power See Section 2 8 2 Line Disconnect Device Check input voltage available at site 2 1 1 L1 L2 Y Always connect grounding conductor...

Страница 14: ...or Electrode 2T 4T Spot Welding Repeat Cycle 6 0 5 4 2T 4T t 4 1 8 t 1 0 3 2 35 4 5 5 5 s 6 10 20 3 220 300Hz 130 50 A t 20 35 12 s 8 80 90 5 3 65 50 18 20 15 20 5 40 50 70 80 100 110 130 145 160 1 7...

Страница 15: ...and output connections see Sections 2 7 and or 2 9 Erratic or improper weld output Tighten all welding cable connections see Sections 2 7 Check for proper size and type of cable see Section 2 7 Check...

Страница 16: ...1 J2 RC1 A B D E C PCB4 J4 6 5 4 3 2 1 J4 J5 1 18 1 40 PCB6 J2 J1 1 2 3 4 5 7 7 8 1 2 3 4 5 6 6 Gs RC1 PCB5 DL1 DL2 DL3 SWR1 Arc Weld Tig 4T Tig 2T Res Tig Spot W 6 5 4 3 2 1 On Weld Overtemp R5 R6 R7...

Страница 17: ...E C PCB4 J4 6 5 4 3 2 1 J4 J5 1 18 1 40 PCB6 J2 J1 1 2 3 4 5 7 7 8 1 2 3 4 5 6 6 Gs RC1 PCB5 DL1 DL2 DL3 SWR1 Arc Weld Tig 4T Tig 2T Res Tig Spot W 6 5 4 3 2 1 On Weld Overtemp R5 R6 R7 WORK ELECTRODE...

Страница 18: ...are 15 to 35 cfh cubic feet per hour 7 to 16 5 lpm liters per minute Not Recommended The figures listed are intended as a guide and are a composite of recommendations from American Welding Society AWS...

Страница 19: ...re weld ing Do not use wheel for other jobs or tungsten can become contami nated causing lower weld quality 3 Ideal Tungsten Preparation Stable Arc 2 1 2 Times Electrode Diameter 1 2 1 Stable Arc 2 Fl...

Страница 20: ...way 1 Workpiece Make sure workpiece is clean before welding 2 Work Clamp Place as close to the weld as possible 3 Torch 4 Filler Rod If Applicable 5 Gas Cup 6 Tungsten Electrode Select and prepare tun...

Страница 21: ...002 B Tungsten Without Filler Rod Tungsten With Filler Rod Form pool Tilt torch Move torch to front of pool Repeat process 75 75 Welding direction Form pool Tilt torch Add filler metal Move torch to f...

Страница 22: ...OM 189 116 Page 18 7 3 Positioning Torch Tungsten For Various Weld Joints ST 162 003 S 0792 70 70 90 20 20 10 20 70 40 30 20 70 90 20 Butt Weld And Stringer Bead T Joint Lap Joint Corner Joint...

Страница 23: ...OM 189 116 Page 19 Notes...

Страница 24: ...189 116 Page 20 SECTION 8 PARTS LIST Hardware is common and not available unless listed 3 1 4 5 7 9 8 10 32 11 31 12 14 15 16 14 19 17 18 30 21 22 23 25 20 24 26 28 13 6 2 29 27 Figure 8 1 Main Assemb...

Страница 25: ...9 2 15 556049361 VG 0 0 20 1 16 056076170 FS 1 0 3 1 RC1 17 156006012 VG 0 0 21 1 18 057084075 VG 0 5 1 Sec P C B 3 V 230 18 057084078 VG 0 9 1 Sec P C B 3 V 240 19 057014097 VG 0 6 1 20 056159012 VG...

Страница 26: ...Notes...

Страница 27: ...ings relays or parts that fail due to normal wear 2 Items furnished by Miller but manufactured by others such as engines or trade accessories These items are covered by the manufacturer s warranty if...

Страница 28: ...linois Tool Works Company 1635 West Spencer Street Appleton WI 54914 USA International Headquarters USA Phone 920 735 4505 USA Canada FAX 920 735 4134 International FAX 920 735 4125 Model Name Serial...

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