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OM

200580 Page 3

Compressed gas cylinders contain gas under high

pressure. If damaged, a cylinder can explode. Since

gas cylinders are normally part of the welding

process, be sure to treat them carefully.

CYLINDERS can explode if damaged.

D

Protect compressed gas cylinders from excessive heat, mechani-

cal shocks, physical damage, slag, open flames, sparks, and arcs.

D

Install cylinders in an upright position by securing to a stationary

support or cylinder rack to prevent falling or tipping.

D

Keep cylinders away from any welding or other electrical circuits.

D

Never drape a welding torch over a gas cylinder.

D

Never allow a welding electrode to touch any cylinder.

D

Never weld on a pressurized cylinder 

 explosion will result.

D

Use only correct compressed gas cylinders, regulators, hoses,

and fittings designed for the specific application; maintain them

and associated parts in good condition.

D

Turn face away from valve outlet when opening cylinder valve. Do

not stand in front of or behind the regulator when opening the valve.

D

Keep protective cap in place over valve except when cylinder is in

use or connected for use.

D

Use the proper equipment, correct procedures, and sufficient

number of persons to lift, move, and transport cylinders.

D

Read and follow instructions on compressed gas cylinders,

associated equipment, and Compressed Gas Association (CGA)

publication P-1 listed in Safety Standards.

1-3. Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

D

Do not install or place unit on, over, or near

combustible surfaces.

D

Do not install unit near flammables.

D

Do not overload building wiring 

 be sure power supply system is

properly sized, rated, and protected to handle this unit.

FALLING EQUIPMENT can injure.

D

Use lifting eye to lift unit only, NOT running

gear, gas cylinders, or any other accessories.

D

Use correct procedures and equipment of ade-

quate capacity to lift and support unit.

D

If using lift forks to move unit, be sure forks are long enough to

extend beyond opposite side of unit.

D

Keep equipment (cables and cords) away from moving vehicles

when working from an aerial location.

D

Follow the guidelines in the Applications Manual for the Revised

NIOSH Lifting Equation (Publication No. 94

110) when manu-

ally lifting heavy parts or equipment.

OVERUSE can cause OVERHEATING

D

Allow cooling period; follow rated duty cycle.

D

Reduce current or reduce duty cycle before

starting to weld again.

D

Do not block or filter airflow to unit.

FLYING SPARKS can injure.

D

Wear a face shield to protect eyes and face.

D

Shape tungsten electrode only on grinder with

proper guards in a safe location wearing proper

face, hand, and body protection.

D

Sparks can cause fires — keep flammables away.

STATIC (ESD) can damage PC  boards.

D

Put on grounded wrist strap BEFORE handling

boards or parts.

D

Use proper static-proof bags and boxes to

store, move, or ship PC boards.

MOVING PARTS can injure.

D

Keep away from moving parts.

D

Keep away from pinch points such as drive

rolls.

WELDING WIRE can injure.

D

Do not press gun trigger until instructed to do

so.

D

Do not point gun toward any part of the body,

other people, or any metal when threading

welding wire.

BATTERY EXPLOSION can injure.

D

Do not use welder to charge batteries or jump

start vehicles unless it has a battery charging

feature designed for this purpose.

MOVING PARTS can injure.

D

Keep away from moving parts such as fans.

D

Keep all doors, panels, covers, and guards

closed and securely in place.

D

Have only qualified persons remove doors, panels, covers, or

guards for maintenance and troubleshooting as necessary.

D

Reinstall doors, panels, covers, or guards when maintenance is

finished and before reconnecting input power.

READ INSTRUCTIONS.

D

Read and follow all labels and the Owner’s

Manual carefully before installing, operating, or

servicing unit. Read the safety information at

the beginning of the manual and in each

section.

D

Use only genuine replacement parts from the manufacturer.

D

Perform installation, maintenance, and service according to the

Owner’s Manuals, industry standards, and national, state, and

local codes.

Содержание AA40G

Страница 1: ...40G Processes Description Wire Feeder Automatic Welding OM 200580T 2018 05 File Advanced Manufacturing Systems For product information Owner s Manual translations and more visit www MillerWelds com am...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...s curit 8 2 6 Informations relatives aux CEM 8 SECTION 3 DEFINITIONS 9 3 1 Additional Safety Symbols And Definitions 9 3 2 Miscellaneous Symbols And Definitions 9 SECTION 4 SPECIFICATIONS 10 4 1 Unit...

Страница 4: ......

Страница 5: ...electrically hazardous conditions are present in damp locations or while wearing wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as sitting kneelin...

Страница 6: ...ot possible tightly cover them with approved covers D Do not weld where flying sparks can strike flammable material D Protect yourself and others from flying sparks and hot metal D Be alert that weldi...

Страница 7: ...o move unit be sure forks are long enough to extend beyond opposite side of unit D Keep equipment cables and cords away from moving vehicles when working from an aerial location D Follow the guideline...

Страница 8: ...eorge Carter Way Suite 103 Chantilly VA 20151 phone 703 788 2700 website www cga net com Safety in Welding Cutting and Allied Processes CSA Standard W117 2 from Canadian Standards Association Standard...

Страница 9: ...urant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D autres consignes de s curit sont n cessaires dans les condi tions suivantes risques lectriques...

Страница 10: ...e La projection d tincelles des pi ces chaudes et des quipements chauds peut provoquer des incen dies et des br lures Le contact accidentel de l lectrode avec des objets m talliques peut provoquer des...

Страница 11: ...mettre l appareil en service LA CHUTE DE L QUIPEMENT peut provoquer des blessures D Utiliser l anneau de levage uniquement pour soulever l appareil NON PAS les chariots les bouteilles de gaz ou tout...

Страница 12: ...tandard AWS A6 0 from Global EngineeringDocuments phone 1 877 413 5184 website www global ihs com National Electrical Code NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02169 p...

Страница 13: ...disposing at a designated collection facility Contact your local recycling office or your local distributor for further information Safe37 2017 04 Drive rolls can injure fingers Safe32 2012 05 Weldin...

Страница 14: ...o 1 8 in 0 6 To 1 3 1 4 mm 40 VDC 10 A 2 ft 0 6 m 16 1 2 lb 7 5 kg 17 1 2 lb 7 9 kg 4 2 Environmental Specifications A IP Rating IP Rating IP2X This equipment is designed for indoor use and is not int...

Страница 15: ...7 16 240 B 11 1 2 292 C 7 1 64 178 Inches Millimeters A 3 1 4 83 B 3 1 2 89 C 3 8 Dia 9 5 Dia 4 Holes 4 Holes C A B C A B Adapter Bracket H C B Inches Millimeters A 7 178 B 3 1 2 89 C 3 1 4 83 D 6 152...

Страница 16: ...e Roll Nut 3 Drive Roll Carrier Turn nuts one click to line up lobes with lobes on drive roll carriers Open spring shaft carrier 4 Drive Roll Remove drive rolls 5 Wire Guide Securing Screw Loosen wire...

Страница 17: ...tting with 5 8 18 right hand threads For guns requiring external gas connections remove hose from barbed fitting near gun feeder opening and connect to gun 4 Gun Feeder Securing Knob 5 Gun Feeder Open...

Страница 18: ...in the power pin of the gun with the gun locking tab Secure gun by tightening power clamp knob Installing gun without Accu Mate connection When using a gun without the groove in the power pin loosen p...

Страница 19: ...g Connections 803 251 B 801 443 C 1 Weld Control 2 Motor Control Cord Not Supplied Cord is available in 30 ft 9 1 m length 3 Motor Drive Assembly To make connections align key way insert plug and tigh...

Страница 20: ...t off end Push wire thru guide up to drive rolls continue to hold welding wire Press power source Jog push button until drive rolls grab wire Adjust tension until wire does not slip Indicator is for r...

Страница 21: ...Cables nl Cracked Parts 6 Months OR Drive Rolls Inside Unit 6 2 Brush Inspection And Replacement Ref 137 390 C S 0816 1 Motor 2 Brush Cap Remove brush cap 3 Brush Replace brush if it becomes chipped...

Страница 22: ...or liner See gun Owner s Manual Remove weld spatter or foreign matter from around gun nozzle opening Check and secure motor plug connection Have Factory Authorized Service Agent check drive motor Moto...

Страница 23: ...OM 200580 Page 19 Notes...

Страница 24: ...Stl Sch 250 20 x 1 500 4 2 172075 Carrier Drive Roll w Comp 4 3 149962 Spacer Carrier Drive Roll 4 4 149486 Pin Rotation Arm Rocker 2 5 163281 Spring Pressure Arm Retaining LH 2 6 165799 Washer Flat 2...

Страница 25: ...88d 1 38 601966 Screw 375 16 x 1 25 Hex Hd Pln Gr5 Pld 1 39 234073 Pin Hinge 1 40 280588 Pin Cotter Hair 047 x 625 Zinc Pld 1 41 179277 Cover Drive Roll Including 1 42 275806 Label Warning Hot Surface...

Страница 26: ...1 6 mm 151029 151039 151055 151072 243235 068 072 in 1 8 mm 151056 5 64 in 2 0 mm 151040 151057 151073 3 32 in 2 4 mm 151041 151058 151074 7 64 in 2 8 mm 151042 151059 151075 1 8 in 3 2 mm 151043 1510...

Страница 27: ...or Tregaskiss Guns No Labor Water Cooling Systems Wireless Remote Foot Hand Controls and Receivers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries 6 90 Days Parts Accessory Kits Canvas C...

Страница 28: ...h your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equi...

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