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OM-200580 Page 2

Welding produces fumes and gases. Breathing

these fumes and gases can be hazardous to your

health.

FUMES AND GASES can be hazardous.

D

Keep your head out of the fumes. Do not breathe the fumes.

D

Ventilate the work area and/or use local forced ventilation at the arc

to remove welding fumes and gases. The recommended way to

determine adequate ventilation is to sample for the composition

and quantity of fumes and gases to which personnel are exposed.

D

If ventilation is poor, wear an approved air-supplied respirator.

D

Read and understand the Safety Data Sheets (SDSs) and the

manufacturer’s instructions for adhesives, coatings, cleaners,

consumables, coolants, degreasers, fluxes, and metals.

D

Work in a confined space only if it is well ventilated, or while

wearing an air-supplied respirator. Always have a trained watch-

person nearby. Welding fumes and gases can displace air and

lower the oxygen level causing injury or death. Be sure the breath-

ing air is safe.

D

Do not weld in locations near degreasing, cleaning, or spraying op-

erations. The heat and rays of the arc can react with vapors to form

highly toxic and irritating gases.

D

Do not weld on coated metals, such as galvanized, lead, or

cadmium plated steel, unless the coating is removed from the weld

area, the area is well ventilated, and while wearing an air-supplied

respirator. The coatings and any metals containing these elements

can give off toxic fumes if welded.

Arc rays from the welding process produce intense

visible and invisible (ultraviolet and infrared) rays

that can burn eyes and skin. Sparks fly off from the

weld.

D

Wear an approved welding helmet fitted with a proper shade of

filter lenses to protect your face and eyes from arc rays and

sparks when welding or watching (see ANSI Z49.1 and Z87.1

listed in Safety Standards).

D

Wear approved safety glasses with side shields under your

helmet.

D

Use protective screens or barriers to protect others from flash,

glare and sparks; warn others not to watch the arc.

D

Wear body protection made from durable, flame

resistant mate-

rial (leather, heavy cotton, wool). Body protection includes

oil-free clothing such as leather gloves, heavy shirt, cuffless

trousers, high shoes, and a cap.

ARC RAYS can burn eyes and skin.

Welding on closed containers, such as tanks,

drums, or pipes, can cause them to blow up. Sparks

can fly off from the welding arc. The flying sparks, hot

workpiece, and hot equipment can cause fires and

burns. Accidental contact of electrode to metal objects can cause

sparks, explosion, overheating, or fire. Check and be sure the area is

safe before doing any welding.

WELDING can cause fire or explosion.

D

Remove all flammables within 35 ft (10.7 m) of the welding arc. If

this is not possible, tightly cover them with approved covers.

D

Do not weld where flying sparks can strike flammable material.

D

Protect yourself and others from flying sparks and hot metal.

D

Be alert that welding sparks and hot materials from welding can

easily go through small cracks and openings to adjacent areas.

D

Watch for fire, and keep a fire extinguisher nearby.

D

Be aware that welding on a ceiling, floor, bulkhead, or partition can

cause fire on the hidden side.

D

Do not cut or weld on tire rims or wheels. Tires can explode if heat-

ed. Repaired rims and wheels can fail. See OSHA 29 CFR

1910.177 listed in Safety Standards.

D

Do not weld on containers that have held combustibles, or on

closed containers such as tanks, drums, or pipes unless they are

properly prepared according to AWS F4.1 and AWS A6.0 (see

Safety Standards).

D

Do not weld where the atmosphere can contain flammable dust,

gas, or liquid vapors (such as gasoline).

D

Connect work cable to the work as close to the welding area as

practical to prevent welding current from traveling long, possibly

unknown paths and causing electric shock, sparks, and fire

hazards.

D

Do not use welder to thaw frozen pipes.

D

Remove stick electrode from holder or cut off welding wire at

contact tip when not in use.

D

Wear body protection made from durable, flame

resistant material

(leather, heavy cotton, wool). Body protection includes oil-free

clothing such as leather gloves, heavy shirt, cuffless trousers, high

shoes, and a cap.

D

Remove any combustibles, such as a butane lighter or matches,

from your person before doing any welding.

D

After completion of work, inspect area to ensure it is free of sparks,

glowing embers, and flames.

D

Use only correct fuses or circuit breakers. Do not oversize or by-

pass them.

D

Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B

for hot work and have a fire watcher and extinguisher nearby.

D

Read and understand the Safety Data Sheets (SDSs) and the

manufacturer’s instructions for adhesives, coatings, cleaners,

consumables, coolants, degreasers, fluxes, and metals.

FLYING METAL or DIRT can injure eyes.

D

Welding, chipping, wire brushing, and grinding

cause sparks and flying metal. As welds cool,

they can throw off slag.

D

Wear approved safety glasses with side

shields even under your welding helmet.

 BUILDUP OF GAS can injure or kill.

D

Shut off compressed gas supply when not in use.

D

Always ventilate confined spaces or use

approved air-supplied respirator.

ELECTRIC AND MAGNETIC FIELDS (EMF)
can affect Implanted Medical Devices.

D

Wearers of Pacemakers and other Implanted

Medical Devices should keep away.

D

Implanted Medical Device wearers should consult their doctor

and the device manufacturer before going near arc welding,  spot

welding, gouging, plasma arc cutting, or induction heating

operations.

Noise from some processes or equipment can

damage hearing.

D

Wear approved ear protection if noise lev-

el is high.

NOISE can damage hearing.

Содержание AA40G

Страница 1: ...40G Processes Description Wire Feeder Automatic Welding OM 200580T 2018 05 File Advanced Manufacturing Systems For product information Owner s Manual translations and more visit www MillerWelds com am...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...s curit 8 2 6 Informations relatives aux CEM 8 SECTION 3 DEFINITIONS 9 3 1 Additional Safety Symbols And Definitions 9 3 2 Miscellaneous Symbols And Definitions 9 SECTION 4 SPECIFICATIONS 10 4 1 Unit...

Страница 4: ......

Страница 5: ...electrically hazardous conditions are present in damp locations or while wearing wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as sitting kneelin...

Страница 6: ...ot possible tightly cover them with approved covers D Do not weld where flying sparks can strike flammable material D Protect yourself and others from flying sparks and hot metal D Be alert that weldi...

Страница 7: ...o move unit be sure forks are long enough to extend beyond opposite side of unit D Keep equipment cables and cords away from moving vehicles when working from an aerial location D Follow the guideline...

Страница 8: ...eorge Carter Way Suite 103 Chantilly VA 20151 phone 703 788 2700 website www cga net com Safety in Welding Cutting and Allied Processes CSA Standard W117 2 from Canadian Standards Association Standard...

Страница 9: ...urant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D autres consignes de s curit sont n cessaires dans les condi tions suivantes risques lectriques...

Страница 10: ...e La projection d tincelles des pi ces chaudes et des quipements chauds peut provoquer des incen dies et des br lures Le contact accidentel de l lectrode avec des objets m talliques peut provoquer des...

Страница 11: ...mettre l appareil en service LA CHUTE DE L QUIPEMENT peut provoquer des blessures D Utiliser l anneau de levage uniquement pour soulever l appareil NON PAS les chariots les bouteilles de gaz ou tout...

Страница 12: ...tandard AWS A6 0 from Global EngineeringDocuments phone 1 877 413 5184 website www global ihs com National Electrical Code NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02169 p...

Страница 13: ...disposing at a designated collection facility Contact your local recycling office or your local distributor for further information Safe37 2017 04 Drive rolls can injure fingers Safe32 2012 05 Weldin...

Страница 14: ...o 1 8 in 0 6 To 1 3 1 4 mm 40 VDC 10 A 2 ft 0 6 m 16 1 2 lb 7 5 kg 17 1 2 lb 7 9 kg 4 2 Environmental Specifications A IP Rating IP Rating IP2X This equipment is designed for indoor use and is not int...

Страница 15: ...7 16 240 B 11 1 2 292 C 7 1 64 178 Inches Millimeters A 3 1 4 83 B 3 1 2 89 C 3 8 Dia 9 5 Dia 4 Holes 4 Holes C A B C A B Adapter Bracket H C B Inches Millimeters A 7 178 B 3 1 2 89 C 3 1 4 83 D 6 152...

Страница 16: ...e Roll Nut 3 Drive Roll Carrier Turn nuts one click to line up lobes with lobes on drive roll carriers Open spring shaft carrier 4 Drive Roll Remove drive rolls 5 Wire Guide Securing Screw Loosen wire...

Страница 17: ...tting with 5 8 18 right hand threads For guns requiring external gas connections remove hose from barbed fitting near gun feeder opening and connect to gun 4 Gun Feeder Securing Knob 5 Gun Feeder Open...

Страница 18: ...in the power pin of the gun with the gun locking tab Secure gun by tightening power clamp knob Installing gun without Accu Mate connection When using a gun without the groove in the power pin loosen p...

Страница 19: ...g Connections 803 251 B 801 443 C 1 Weld Control 2 Motor Control Cord Not Supplied Cord is available in 30 ft 9 1 m length 3 Motor Drive Assembly To make connections align key way insert plug and tigh...

Страница 20: ...t off end Push wire thru guide up to drive rolls continue to hold welding wire Press power source Jog push button until drive rolls grab wire Adjust tension until wire does not slip Indicator is for r...

Страница 21: ...Cables nl Cracked Parts 6 Months OR Drive Rolls Inside Unit 6 2 Brush Inspection And Replacement Ref 137 390 C S 0816 1 Motor 2 Brush Cap Remove brush cap 3 Brush Replace brush if it becomes chipped...

Страница 22: ...or liner See gun Owner s Manual Remove weld spatter or foreign matter from around gun nozzle opening Check and secure motor plug connection Have Factory Authorized Service Agent check drive motor Moto...

Страница 23: ...OM 200580 Page 19 Notes...

Страница 24: ...Stl Sch 250 20 x 1 500 4 2 172075 Carrier Drive Roll w Comp 4 3 149962 Spacer Carrier Drive Roll 4 4 149486 Pin Rotation Arm Rocker 2 5 163281 Spring Pressure Arm Retaining LH 2 6 165799 Washer Flat 2...

Страница 25: ...88d 1 38 601966 Screw 375 16 x 1 25 Hex Hd Pln Gr5 Pld 1 39 234073 Pin Hinge 1 40 280588 Pin Cotter Hair 047 x 625 Zinc Pld 1 41 179277 Cover Drive Roll Including 1 42 275806 Label Warning Hot Surface...

Страница 26: ...1 6 mm 151029 151039 151055 151072 243235 068 072 in 1 8 mm 151056 5 64 in 2 0 mm 151040 151057 151073 3 32 in 2 4 mm 151041 151058 151074 7 64 in 2 8 mm 151042 151059 151075 1 8 in 3 2 mm 151043 1510...

Страница 27: ...or Tregaskiss Guns No Labor Water Cooling Systems Wireless Remote Foot Hand Controls and Receivers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries 6 90 Days Parts Accessory Kits Canvas C...

Страница 28: ...h your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equi...

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