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OM-200580 Page 4

H.F. RADIATION can cause interference.

D

High-frequency (H.F.) can interfere with radio

navigation, safety services, computers, and

communications equipment.

D

Have only qualified persons familiar with electronic equipment

perform this installation.

D

The user is responsible for having a qualified electrician prompt-

ly correct any interference problem resulting from the installa-

tion.

D

If notified by the FCC about interference, stop using the

equipment at once.

D

Have the installation regularly checked and maintained.

D

Keep high-frequency source doors and panels tightly shut, keep

spark gaps at correct setting, and use grounding and shielding to

minimize the possibility of interference.

ARC WELDING can cause interference.

D

Electromagnetic energy can interfere with

sensitive electronic equipment such as

computers and computer-driven equipment

such as robots.

D

Be sure all equipment in the welding area is electromagnetically

compatible.

D

To reduce possible interference, keep weld cables as short as

possible, close together, and down low, such as on the floor.

D

Locate welding operation 100 meters from any sensitive elec-

tronic equipment.

D

Be sure this welding machine is installed and grounded

according to this manual.

D

If interference still occurs, the user must take extra measures

such as moving the welding machine, using shielded cables,

using line filters, or shielding the work area.

1-4. California Proposition 65 Warnings

WARNING: This product can expose you to chemicals in-

cluding lead, which are known to the state of California to

cause cancer and birth defects or other reproductive

harm.

For more information, go to www.P65Warnings.ca.gov.

1-5. Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes,

 ANSI Standard Z49.1,

is available as a free download from the American Welding Society at

http://www.aws.org or purchased from Global Engineering Documents

(phone: 1-877-413-5184, website: www.global.ihs.com).

Safe Practices for the Preparation of Containers and Piping for Welding

and Cutting,

 American Welding Society Standard AWS F4.1, from Glob-

al Engineering Documents (phone: 1-877-413-5184, website:

www.global.ihs.com).

Safe Practices for Welding and Cutting Containers that have Held Com-

bustibles,

 American Welding Society Standard AWS A6.0, from Global

Engineering Documents (phone: 1-877-413-5184,

website: www.global.ihs.com).

National Electrical Code,

 NFPA Standard 70, from National Fire Protec-

tion Association, Quincy, MA 02169 (phone: 1-800-344-3555, website:

www.nfpa.org and www. sparky.org).

Safe Handling of Compressed Gases in Cylinders,

 CGA Pamphlet P-1,

from Compressed Gas Association, 14501 George Carter Way, Suite

103, Chantilly, VA 20151 (phone: 703-788-2700, website:www.cga-

net.com).

Safety in Welding, Cutting, and Allied Processes,

 CSA Standard

W117.2, from Canadian Standards Association, Standards Sales, 5060

Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5NS

(phone: 800-463-6727, website: www.csagroup.org).

Safe Practice For Occupational And Educational Eye And Face Protec-

tion,

 ANSI Standard Z87.1, from American National Standards Institute,

25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, web-

site: www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot

Work,

 NFPA Standard 51B, from National Fire Protection Association,

Quincy, MA 02169 (phone: 1-800-344-3555, website: www.nfpa.org).
OSHA, Occupational Safety and Health Standards for General Indus-

try, Title 29, Code of Federal Regulations (CFR), Part 1910.177 Subpart

N, Part 1910 Subpart Q, and Part 1926, Subpart J, from U.S. Govern-

ment Printing Office, Superintendent of Documents, P.O. Box 371954,

Pittsburgh, PA 15250-7954 (phone: 1-866-512-1800) (there are 10 OS-

HA Regional Offices—phone for Region 5, Chicago, is 312-353-2220,

website: www.osha.gov).

Applications Manual for the Revised NIOSH Lifting Equation

, The Na-

tional Institute for Occupational Safety and Health (NIOSH), 1600

Clifton Rd, Atlanta, GA 30329-4027 (phone: 1-800-232-4636, website:

www.cdc.gov/NIOSH).

1-6. EMF Information

Electric current flowing through any conductor causes localized electric

and magnetic fields (EMF). The current from arc welding (and allied pro-

cesses including spot welding, gouging, plasma arc cutting, and

induction heating operations) creates an EMF field around the welding

circuit.  EMF fields can interfere with some medical implants, e.g. pace-

makers. Protective measures for persons wearing medical implants

have to be taken. For example, restrict access for passers

by or con-

duct individual risk assessment for welders. All welders should use the

following procedures in order to minimize exposure to EMF fields from

the welding circuit:

1. Keep cables close together by twisting or taping them, or using a

cable cover.

2. Do not place your body between welding cables. Arrange cables

to one side and away from the operator.

3. Do not coil or drape cables around your body.

4. Keep head and trunk as far away from the equipment in the

welding circuit as possible.

5. Connect work clamp to workpiece as close to the weld as

possible.

6. Do not work next to, sit or lean on the welding power source.

7. Do not weld whilst carrying the welding power source or wire

feeder.

About Implanted Medical Devices:

Implanted Medical Device wearers should consult their doctor and the

device manufacturer before performing or going near arc welding,  spot

welding, gouging, plasma arc cutting, or induction heating operations.

If cleared by your doctor, then following the above procedures is recom-

mended.

Содержание AA40G

Страница 1: ...40G Processes Description Wire Feeder Automatic Welding OM 200580T 2018 05 File Advanced Manufacturing Systems For product information Owner s Manual translations and more visit www MillerWelds com am...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...s curit 8 2 6 Informations relatives aux CEM 8 SECTION 3 DEFINITIONS 9 3 1 Additional Safety Symbols And Definitions 9 3 2 Miscellaneous Symbols And Definitions 9 SECTION 4 SPECIFICATIONS 10 4 1 Unit...

Страница 4: ......

Страница 5: ...electrically hazardous conditions are present in damp locations or while wearing wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as sitting kneelin...

Страница 6: ...ot possible tightly cover them with approved covers D Do not weld where flying sparks can strike flammable material D Protect yourself and others from flying sparks and hot metal D Be alert that weldi...

Страница 7: ...o move unit be sure forks are long enough to extend beyond opposite side of unit D Keep equipment cables and cords away from moving vehicles when working from an aerial location D Follow the guideline...

Страница 8: ...eorge Carter Way Suite 103 Chantilly VA 20151 phone 703 788 2700 website www cga net com Safety in Welding Cutting and Allied Processes CSA Standard W117 2 from Canadian Standards Association Standard...

Страница 9: ...urant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D autres consignes de s curit sont n cessaires dans les condi tions suivantes risques lectriques...

Страница 10: ...e La projection d tincelles des pi ces chaudes et des quipements chauds peut provoquer des incen dies et des br lures Le contact accidentel de l lectrode avec des objets m talliques peut provoquer des...

Страница 11: ...mettre l appareil en service LA CHUTE DE L QUIPEMENT peut provoquer des blessures D Utiliser l anneau de levage uniquement pour soulever l appareil NON PAS les chariots les bouteilles de gaz ou tout...

Страница 12: ...tandard AWS A6 0 from Global EngineeringDocuments phone 1 877 413 5184 website www global ihs com National Electrical Code NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02169 p...

Страница 13: ...disposing at a designated collection facility Contact your local recycling office or your local distributor for further information Safe37 2017 04 Drive rolls can injure fingers Safe32 2012 05 Weldin...

Страница 14: ...o 1 8 in 0 6 To 1 3 1 4 mm 40 VDC 10 A 2 ft 0 6 m 16 1 2 lb 7 5 kg 17 1 2 lb 7 9 kg 4 2 Environmental Specifications A IP Rating IP Rating IP2X This equipment is designed for indoor use and is not int...

Страница 15: ...7 16 240 B 11 1 2 292 C 7 1 64 178 Inches Millimeters A 3 1 4 83 B 3 1 2 89 C 3 8 Dia 9 5 Dia 4 Holes 4 Holes C A B C A B Adapter Bracket H C B Inches Millimeters A 7 178 B 3 1 2 89 C 3 1 4 83 D 6 152...

Страница 16: ...e Roll Nut 3 Drive Roll Carrier Turn nuts one click to line up lobes with lobes on drive roll carriers Open spring shaft carrier 4 Drive Roll Remove drive rolls 5 Wire Guide Securing Screw Loosen wire...

Страница 17: ...tting with 5 8 18 right hand threads For guns requiring external gas connections remove hose from barbed fitting near gun feeder opening and connect to gun 4 Gun Feeder Securing Knob 5 Gun Feeder Open...

Страница 18: ...in the power pin of the gun with the gun locking tab Secure gun by tightening power clamp knob Installing gun without Accu Mate connection When using a gun without the groove in the power pin loosen p...

Страница 19: ...g Connections 803 251 B 801 443 C 1 Weld Control 2 Motor Control Cord Not Supplied Cord is available in 30 ft 9 1 m length 3 Motor Drive Assembly To make connections align key way insert plug and tigh...

Страница 20: ...t off end Push wire thru guide up to drive rolls continue to hold welding wire Press power source Jog push button until drive rolls grab wire Adjust tension until wire does not slip Indicator is for r...

Страница 21: ...Cables nl Cracked Parts 6 Months OR Drive Rolls Inside Unit 6 2 Brush Inspection And Replacement Ref 137 390 C S 0816 1 Motor 2 Brush Cap Remove brush cap 3 Brush Replace brush if it becomes chipped...

Страница 22: ...or liner See gun Owner s Manual Remove weld spatter or foreign matter from around gun nozzle opening Check and secure motor plug connection Have Factory Authorized Service Agent check drive motor Moto...

Страница 23: ...OM 200580 Page 19 Notes...

Страница 24: ...Stl Sch 250 20 x 1 500 4 2 172075 Carrier Drive Roll w Comp 4 3 149962 Spacer Carrier Drive Roll 4 4 149486 Pin Rotation Arm Rocker 2 5 163281 Spring Pressure Arm Retaining LH 2 6 165799 Washer Flat 2...

Страница 25: ...88d 1 38 601966 Screw 375 16 x 1 25 Hex Hd Pln Gr5 Pld 1 39 234073 Pin Hinge 1 40 280588 Pin Cotter Hair 047 x 625 Zinc Pld 1 41 179277 Cover Drive Roll Including 1 42 275806 Label Warning Hot Surface...

Страница 26: ...1 6 mm 151029 151039 151055 151072 243235 068 072 in 1 8 mm 151056 5 64 in 2 0 mm 151040 151057 151073 3 32 in 2 4 mm 151041 151058 151074 7 64 in 2 8 mm 151042 151059 151075 1 8 in 3 2 mm 151043 1510...

Страница 27: ...or Tregaskiss Guns No Labor Water Cooling Systems Wireless Remote Foot Hand Controls and Receivers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries 6 90 Days Parts Accessory Kits Canvas C...

Страница 28: ...h your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equi...

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