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OM-237 323 Page 4

1-4.

California Proposition 65 Warnings

Welding or cutting equipment produces fumes or gases
which contain chemicals known to the State of California to
cause birth defects and, in some cases, cancer. (California
Health & Safety Code Section 25249.5 et seq.)

This product contains chemicals, including lead, known to
the state of California to cause cancer, birth defects, or other
reproductive harm. Wash hands after use.

1-5.

Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
is available as a free download from the American Welding Society at
http://www.aws.org or purchased from Global Engineering Documents
(phone: 1-877-413-5184, website: www.global.ihs.com).
Safe Practices for the Preparation of Containers and Piping for Welding
and Cutting,
 American Welding Society Standard AWS F4.1, from Glob-
al Engineering Documents (phone: 1-877-413-5184, website:
www.global.ihs.com).
Safe Practices for Welding and Cutting Containers that have Held Com-
bustibles,
 American Welding Society Standard AWS A6.0, from Global
Engineering Documents (phone: 1-877-413-5184,
website: www.global.ihs.com).
National Electrical Code, NFPA Standard 70, from National Fire Protec-
tion Association, Quincy, MA 02269 (phone: 1-800-344-3555, website:
www.nfpa.org and www. sparky.org).
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 14501 George Carter Way, Suite
103, Chantilly,  VA 20151 (phone: 703-788-2700, website:www.cga-
net.com).
Safety in Welding, Cutting, and Allied Processes, CSA Standard
W117.2, from Canadian Standards Association, Standards Sales, 5060

Spectrum Way, Suite 100, Ontario, Canada L4W 5NS (phone:
800-463-6727, website: www.csa-international.org).

Safe Practice For Occupational And Educational Eye And Face Protec-
tion,
 ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, web-
site: www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work,
 NFPA Standard 51B, from National Fire Protection Association,
Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org.

OSHA, Occupational Safety and Health Standards for General Indus-
try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,
and Part 1926, Subpart J, from U.S. Government Printing Office, Super-
intendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—
phone for Region 5, Chicago, is 312-353-2220, website:
www.osha.gov).

Applications Manual for the Revised NIOSH Lifting Equation, The Na-
tional Institute for Occupational Safety and Health (NIOSH), 1600
Clifton Rd, Atlanta, GA 30333 (phone: 1-800-232-4636, website:
www.cdc.gov/NIOSH).

1-6.

EMF Information

Electric current flowing through any conductor causes localized electric
and magnetic fields (EMF). Welding current creates an EMF field
around the welding circuit and welding equipment. EMF fields may inter-
fere with some medical implants, e.g. pacemakers. Protective
measures for persons wearing medical implants have to be taken. For
example, restrict access for passers−by or conduct individual risk as-
sessment for welders. All welders should use the following procedures
in order to minimize exposure to EMF fields from the welding circuit:

1.

Keep cables close together by twisting or taping them, or using a
cable cover.

2.

Do not place your body between welding cables. Arrange cables
to one side and away from the operator.

3.

Do not coil or drape cables around your body.

4.

Keep head and trunk as far away from the equipment in the
welding circuit as possible.

5.

Connect work clamp to workpiece as close to the weld as
possible.

6.

Do not work next to, sit or lean on the welding power source.

7.

Do not weld whilst carrying the welding power source or wire
feeder.

About Implanted Medical Devices:
Implanted Medical Device wearers should consult their doctor and the
device manufacturer before performing or going near arc welding,  spot
welding, gouging, plasma arc cutting, or induction heating operations.
If cleared by your doctor, then following the above procedures is recom-
mended.

Содержание SuitCase X-TREME 8VS WCC

Страница 1: ...SuitCase X TREME 8VS WCC With Weld Cable Control OM 237 323L 2011 12 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder File MIG GMAW Visit our website at www MillerWelds com R...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...cifications 12 4 2 Gun Recommendation Table 12 4 3 Equipment Connection Diagram 12 4 4 WCC Weld Cable Control Applications 13 4 5 Associating Wire Feeder To WCC Compatible Power Source Or WCC Control...

Страница 4: ......

Страница 5: ...ds when in cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following eq...

Страница 6: ...ums or pipes unless they are properly prepared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoli...

Страница 7: ...NG PARTS can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards...

Страница 8: ...ntion During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Healt...

Страница 9: ...utilisation d une source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D autres consignes de s curit sont n cessaires dans les con...

Страница 10: ...ine et des bottes de protection LE SOUDAGE peut provoquer un incendie ou une explosion Le soudage effectu sur des conteneurs ferm s tels que des r servoirs tambours ou des conduites peut provoquer leu...

Страница 11: ...eur D Utiliser les quipements corrects les bonnes proc dures et suffi samment de personnes pour soulever et d placer les bouteilles D Lire et suivre les instructions sur les bouteilles de gaz comprim...

Страница 12: ...der seulement des personnes qualifi es familiaris es avec des quipements lectroniques de faire fonctionner l installa tion D L utilisateur est tenu de faire corriger rapidement par un lectricien quali...

Страница 13: ...t Q and Part 1926 Subpart J from U S Government Printing Office Super intendentof Documents P O Box 371954 Pittsburgh PA 15250 7954 phone 1 866 512 1800 there are 10 OSHA Regional Offices phone for Re...

Страница 14: ...OM 237 323 Page 10...

Страница 15: ...write serial number in space provided on back cover of this manual 3 2 Symbols And Definitions Some symbols are found only on CE products I1 Input Current U1 Input Voltage A Amperes V Volts Read Inst...

Страница 16: ...h is 10 ft for solid steel 062 in wire 4 2 Gun Recommendation Table Process Gun GMAW Hard or Cored Wires Bernard Q300 or Q400 FCAW Self Shielding Wires FC 1260 Dura Flux 4 3 Equipment Connection Diagr...

Страница 17: ...oltage display will blink When associated the decimal points stop blinking and preset voltage is displayed Release the trigger on the welding gun after preset voltage is displayed The association proc...

Страница 18: ...is as close to drive rolls as possible without touching Tighten screw Aligning Wire Guide And Drive Rolls View is from top of drive rolls look ing down with pressure assembly open 6 Drive Roll Securi...

Страница 19: ...Tab Loosen knob insert gun end into block Position power pin as close as possible to drive rolls without touching Align the gun power pin groove with the gun locking tab Tighten knob 6 Gun Trigger Pl...

Страница 20: ...ure not to exceed 100 psi 689 kPa 3 Valve 4 Flowmeter 5 14 Pin Plug Close valve on cylinder when fin ished welding 1 Rear View 2 3 4 5 4 10 Connecting Weld Cable Turn Off wire feeder and welding power...

Страница 21: ...100 4 20 4 20 4 20 3 30 2 35 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2...

Страница 22: ...hrough guides into gun Close and tighten pressure assem bly Press jog switch until wire comes out gun To set the proper drive roll tension release the tension on the drive rolls Position gun at about...

Страница 23: ...r right hand screw to rotate lens enough to access DIP switch Replace three screws removed earlier Tighten upper right hand screw The two upper screws must engage the backing plate to properly secure...

Страница 24: ...g Set switch position 1 so the depressed section of the tab is toward 1 as labeledon the switch Set switch posi tion 2 so the depressed section of the tab is toward OPEN as labeled on the switch As sh...

Страница 25: ...re toward OPEN as labeled on the switch Displays Wire Speed in Meters per Minute Wire Speed Inches Per Minute Set switches 3 and 4 so the depressed sections are toward 3 and 4 as labeled on the switch...

Страница 26: ...oximate Refer to power source for ac tual amperage To display Amperage see Section 4 13 3 Wire Speed Control Use control to adjust wire speed Maximum wire speed may be limited by arc voltage 4 Voltage...

Страница 27: ...OM 237 323 Page 23 5 2 Gun Consumables Information 235 264 A Notes...

Страница 28: ...rds 6 Months Clean Drive Rolls Blow Out Or Vacuum Inside 6 2 Overload Protection And Thermostat Protection Ref 805 168 B Turn Off wire feeder and welding power source Stop engine on welding generator...

Страница 29: ...heck power switch S1 and connections replace if necessary Check supplementary protector CB1 Reset CB1 Unit overheated Allow unit to cool Check sensing lead connection Check gun trigger plug connection...

Страница 30: ...he unit will feed approximately 35 feet 10 7 meters of wire then stop feeding This is to prevent complete despoolling of the wire as in the case of a damaged gun Display on display board does not ligh...

Страница 31: ...12 2 Blinks Trigger Error HLP 14 4 Blinks Constant Blinking Motor Overload Error HLP 15 3 Blinks Bus Bar Overheat Error Error Indications Error conditions are indicated by a HLP message on the option...

Страница 32: ...OM 237 323 Page 28 Notes...

Страница 33: ...OM 237 323 Page 29 SECTION 7 ELECTRICAL DIAGRAM 237 204 D Figure 7 1 Circuit Diagram For Wire Feeder...

Страница 34: ...SECTION 8 PARTS LIST Hardware is common and not available unless listed 1 Fig 8 2 2 3 4 5 6 7 8 9 10 11 12 13 14 19 15 60 57 58 59 16 61 62 63 64 21 19 65 17 18 20 Figure 8 1 Exploded View Of SuitCas...

Страница 35: ...247 710 Wire Strd 12Ga Blk 600V 105C 65X30 Ep 187OD 16 ft 208 820 Clamp Work 1 3 221 998 Cable Trigger 25 In Includes 1 PLG6 115 094 Housing Plug Skts Service Kit 1 049 445 Cable Port No 18 2 C Type...

Страница 36: ...26 200 613 Stand Off No 10 32 X 1 835 Lg 500 Hex Stl Fem 4 27 226 285 Insulator Motor 1 28 PC23 234 412 Module WCC Series Resonant L C Coupler 1 29 200 814 Hose Assy Sae 187 Id X 410 Od X 17 000 W Cla...

Страница 37: ...ing Rcpt Skts Service Kit 1 PLG14 227 529 Housing Plug Skts Service Kit 1 PLG17 222 397 Housing Plug Skts Service Kit 1 PLG22 115 092 Housing Plug Skts Service Kit 1 PLG24 131 204 Housing Plug Skts Se...

Страница 38: ...10A 250VAC On Off Visi Red Rock 1 2 Nameplate Lower Order By Model And Serial Number 1 3 234 578 Label Front PL 22 1 4 237 055 Lens 1 5 229 271 Panel Front Display Switches Knob Guard 1 6 229 274 Knob...

Страница 39: ...030 in 035 in 045 in 052 in 062 in 035 in 045 in 052 in 062 in 035 in 045 in 052 in 062 in 045 in 052 in 062 in 0 6 mm 0 8 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3...

Страница 40: ...Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Страница 41: ...Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Страница 42: ...Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Страница 43: ...ers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries Bernard Guns No Labor Tregaskiss Guns No Labor 6 90 Days Parts Accessory Kits Canvas Covers Induction Heating Coils and Blankets Cable...

Страница 44: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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