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OM-237 323 Page 13

4-4.

WCC (Weld Cable Control) Applications

.

To take advantage of the WCC features, the Suitcase X−TREME WCC wire feeder must be used with a WCC Control, Dimension NT 456 w/WCC,
or other power sources with WCC in the product description. The Suitcase X−TREME WCC wire feeder may also be used as a standard feeder
on any Non−WCC power source.

4-5.

Associating Wire Feeder To WCC Compatible Power Source Or WCC Control Quick
Setup Guide

1

Pull trigger on gun.

2

Do not strike an arc.

3

Decimal points on feeder voltmeter will blink.

4

When decimal points stop blinking and a voltage is displayed, the feeder and power source or WCC Control are associated.

5

Use voltage control on feeder to adjust weld voltage.

6

The voltmeter will alternate between preset voltage and open circuit voltage while idle or weld voltage at the wire feeder while welding.

.

See Section 4-6 for detailed equipment setup.

.

To take advantage of the WCC features,
the Suitcase X-TREME WCC wire feeder
must be used with a WCC Control, Di-
mension NT 456 w/WCC, or other power
sources with WCC in the product descrip-
tion. The Suitcase X-TREME WCC wire
feeder may also be used as a standard
feeder on any Non-WCC power source.

During WCC operation, preset weld voltage
and wire feed speed are set at the wire feeder
front panel. Voltage control is disabled at the
welding power source.

Associating the SUITCASE X-TREME
WCC wire feeder to a WCC compatible
welding power source or WCC Control:

1

On WCC power source set Mode
Switch to V-SENSE FEEDER position.

2

On power source set Panel/Remote
Control Switch to REMOTE position 
(if applicable).

3

On feeder set CC/CV switch to CV
mode. The feeder will not associate with
another piece of equipment if the feeder
is set to CC mode.

4

After connecting wire feeder to WCC
Control or welding power source (see
Section 4-3) turn on both pieces of
equipment.

5

The welding power source voltage
display alternates between preset
voltage (set at the welding power
source) and open circuit voltage. The
wire feeder voltage display will alternate
between three dashes and open circuit
voltage.

6

For the wire feeder to control the
welding power source, the wire feeder
and power source, or wire feeder and
WCC Control must be associated. If the
wire feeder is not associated to the
welding power source or WCC Control,
the wire feeder will try to associate to a

welding power source or WCC Control
when the trigger is pulled. To associate
the wire feeder to the welding power
source or WCC Control, pull and hold
the welding gun trigger DO NOT
STRIKE AN ARC. While the association
process is taking place the decimal
points on the wire feeder voltage display
will blink. When associated the decimal
points stop blinking and preset voltage
is displayed. Release the trigger on the
welding gun after preset voltage is
displayed. The association process may
take up to five seconds to complete.

7

Once association is complete the
voltage display on the wire feeder will
alternate between preset voltage and
open circuit voltage. The voltage display
on the welding power source will
alternate between preset voltage (set by
the wire feeder) and open circuit
voltage. Preset voltages, between the
wire feeder and the welding power
source should be within 0.5 volt of each
other.

8

While adjusting the voltage control on
the feeder the voltage display will show
only preset voltage. Ten seconds after
the preset voltage has been set the
display will alternate between preset
voltage and open circuit voltage.

9

While welding the welding power source
will display weld voltage at the studs of
the welding power source. The wire
feeder displays weld voltage at the wire
feeder.

10 While welding, due to the voltage drops

in the weld cable, the voltage display at
the wire feeder and the voltage displays
at the welding power source will not
match. The preset voltage at the wire
feeder must be set to a higher value to
compensate for the voltage drop of the
weld cable. Example, if welding voltage
of 18 volts is desired at the wire feeder

and there is a 4 volt drop in the weld
cable the preset voltage at the wire
feeder should be 22 volts. (18V + 4V =
22V)

11 Once the wire feeder and welding power

source or WCC Control are associated
they will stay associated until either unit
is turned off. The wire feeder can lose
power for up to ten seconds and still
recover its association with the welding
power source or WCC Control. This is
for situations where the wire feeder may
momentarily lose power due to a
prolonged short circuit condition in the
welding process.

12 If the CC/CV switch on the feeder is

changed to CC mode, the feeder will
lose its association with the welding
power source or WCC Control. To
re-establish the association, set switch
to CV mode and restart the association
process.

Using the SUITCASE X-TREME WCC
with a Non-WCC compatible welding
power source:

1

The wire feeder may be used with any
constant voltage (CV) or constant
current (CC) DC welding power source.

2

Set CC/CV switch in feeder to match
output of power source.

3

The wire feeder will automatically work
on a non-WCC compatible welding
power source. There are no switches or
jumpers to change.

4

The WCC features will not be available.

5

The voltage knob on front panel will be
non-functional.

6

When not welding the voltage display on
the wire feeder will alternate between
CC and open circuit voltage.

7

While welding, the voltage display on
the wire feeder will display weld voltage
at the wire feeder.

4-6.

Equipment Setup

Содержание SuitCase X-TREME 8VS WCC

Страница 1: ...SuitCase X TREME 8VS WCC With Weld Cable Control OM 237 323L 2011 12 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder File MIG GMAW Visit our website at www MillerWelds com R...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...cifications 12 4 2 Gun Recommendation Table 12 4 3 Equipment Connection Diagram 12 4 4 WCC Weld Cable Control Applications 13 4 5 Associating Wire Feeder To WCC Compatible Power Source Or WCC Control...

Страница 4: ......

Страница 5: ...ds when in cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following eq...

Страница 6: ...ums or pipes unless they are properly prepared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoli...

Страница 7: ...NG PARTS can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards...

Страница 8: ...ntion During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Healt...

Страница 9: ...utilisation d une source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D autres consignes de s curit sont n cessaires dans les con...

Страница 10: ...ine et des bottes de protection LE SOUDAGE peut provoquer un incendie ou une explosion Le soudage effectu sur des conteneurs ferm s tels que des r servoirs tambours ou des conduites peut provoquer leu...

Страница 11: ...eur D Utiliser les quipements corrects les bonnes proc dures et suffi samment de personnes pour soulever et d placer les bouteilles D Lire et suivre les instructions sur les bouteilles de gaz comprim...

Страница 12: ...der seulement des personnes qualifi es familiaris es avec des quipements lectroniques de faire fonctionner l installa tion D L utilisateur est tenu de faire corriger rapidement par un lectricien quali...

Страница 13: ...t Q and Part 1926 Subpart J from U S Government Printing Office Super intendentof Documents P O Box 371954 Pittsburgh PA 15250 7954 phone 1 866 512 1800 there are 10 OSHA Regional Offices phone for Re...

Страница 14: ...OM 237 323 Page 10...

Страница 15: ...write serial number in space provided on back cover of this manual 3 2 Symbols And Definitions Some symbols are found only on CE products I1 Input Current U1 Input Voltage A Amperes V Volts Read Inst...

Страница 16: ...h is 10 ft for solid steel 062 in wire 4 2 Gun Recommendation Table Process Gun GMAW Hard or Cored Wires Bernard Q300 or Q400 FCAW Self Shielding Wires FC 1260 Dura Flux 4 3 Equipment Connection Diagr...

Страница 17: ...oltage display will blink When associated the decimal points stop blinking and preset voltage is displayed Release the trigger on the welding gun after preset voltage is displayed The association proc...

Страница 18: ...is as close to drive rolls as possible without touching Tighten screw Aligning Wire Guide And Drive Rolls View is from top of drive rolls look ing down with pressure assembly open 6 Drive Roll Securi...

Страница 19: ...Tab Loosen knob insert gun end into block Position power pin as close as possible to drive rolls without touching Align the gun power pin groove with the gun locking tab Tighten knob 6 Gun Trigger Pl...

Страница 20: ...ure not to exceed 100 psi 689 kPa 3 Valve 4 Flowmeter 5 14 Pin Plug Close valve on cylinder when fin ished welding 1 Rear View 2 3 4 5 4 10 Connecting Weld Cable Turn Off wire feeder and welding power...

Страница 21: ...100 4 20 4 20 4 20 3 30 2 35 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2...

Страница 22: ...hrough guides into gun Close and tighten pressure assem bly Press jog switch until wire comes out gun To set the proper drive roll tension release the tension on the drive rolls Position gun at about...

Страница 23: ...r right hand screw to rotate lens enough to access DIP switch Replace three screws removed earlier Tighten upper right hand screw The two upper screws must engage the backing plate to properly secure...

Страница 24: ...g Set switch position 1 so the depressed section of the tab is toward 1 as labeledon the switch Set switch posi tion 2 so the depressed section of the tab is toward OPEN as labeled on the switch As sh...

Страница 25: ...re toward OPEN as labeled on the switch Displays Wire Speed in Meters per Minute Wire Speed Inches Per Minute Set switches 3 and 4 so the depressed sections are toward 3 and 4 as labeled on the switch...

Страница 26: ...oximate Refer to power source for ac tual amperage To display Amperage see Section 4 13 3 Wire Speed Control Use control to adjust wire speed Maximum wire speed may be limited by arc voltage 4 Voltage...

Страница 27: ...OM 237 323 Page 23 5 2 Gun Consumables Information 235 264 A Notes...

Страница 28: ...rds 6 Months Clean Drive Rolls Blow Out Or Vacuum Inside 6 2 Overload Protection And Thermostat Protection Ref 805 168 B Turn Off wire feeder and welding power source Stop engine on welding generator...

Страница 29: ...heck power switch S1 and connections replace if necessary Check supplementary protector CB1 Reset CB1 Unit overheated Allow unit to cool Check sensing lead connection Check gun trigger plug connection...

Страница 30: ...he unit will feed approximately 35 feet 10 7 meters of wire then stop feeding This is to prevent complete despoolling of the wire as in the case of a damaged gun Display on display board does not ligh...

Страница 31: ...12 2 Blinks Trigger Error HLP 14 4 Blinks Constant Blinking Motor Overload Error HLP 15 3 Blinks Bus Bar Overheat Error Error Indications Error conditions are indicated by a HLP message on the option...

Страница 32: ...OM 237 323 Page 28 Notes...

Страница 33: ...OM 237 323 Page 29 SECTION 7 ELECTRICAL DIAGRAM 237 204 D Figure 7 1 Circuit Diagram For Wire Feeder...

Страница 34: ...SECTION 8 PARTS LIST Hardware is common and not available unless listed 1 Fig 8 2 2 3 4 5 6 7 8 9 10 11 12 13 14 19 15 60 57 58 59 16 61 62 63 64 21 19 65 17 18 20 Figure 8 1 Exploded View Of SuitCas...

Страница 35: ...247 710 Wire Strd 12Ga Blk 600V 105C 65X30 Ep 187OD 16 ft 208 820 Clamp Work 1 3 221 998 Cable Trigger 25 In Includes 1 PLG6 115 094 Housing Plug Skts Service Kit 1 049 445 Cable Port No 18 2 C Type...

Страница 36: ...26 200 613 Stand Off No 10 32 X 1 835 Lg 500 Hex Stl Fem 4 27 226 285 Insulator Motor 1 28 PC23 234 412 Module WCC Series Resonant L C Coupler 1 29 200 814 Hose Assy Sae 187 Id X 410 Od X 17 000 W Cla...

Страница 37: ...ing Rcpt Skts Service Kit 1 PLG14 227 529 Housing Plug Skts Service Kit 1 PLG17 222 397 Housing Plug Skts Service Kit 1 PLG22 115 092 Housing Plug Skts Service Kit 1 PLG24 131 204 Housing Plug Skts Se...

Страница 38: ...10A 250VAC On Off Visi Red Rock 1 2 Nameplate Lower Order By Model And Serial Number 1 3 234 578 Label Front PL 22 1 4 237 055 Lens 1 5 229 271 Panel Front Display Switches Knob Guard 1 6 229 274 Knob...

Страница 39: ...030 in 035 in 045 in 052 in 062 in 035 in 045 in 052 in 062 in 035 in 045 in 052 in 062 in 045 in 052 in 062 in 0 6 mm 0 8 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3...

Страница 40: ...Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Страница 41: ...Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Страница 42: ...Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Страница 43: ...ers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries Bernard Guns No Labor Tregaskiss Guns No Labor 6 90 Days Parts Accessory Kits Canvas Covers Induction Heating Coils and Blankets Cable...

Страница 44: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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