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OM-1308 Page 3

1-3.

Additional Symbols for Installation, Operation, and Maintenance

FIRE OR EXPLOSION hazard.

D

Do not install or place unit on, over, or near
combustible surfaces.

D

Do not install unit near flammables.

D

Do not overload building wiring – be sure power supply system is
properly sized, rated, and protected to handle this unit.

FALLING UNIT can cause injury.

D

Use lifting eye to lift unit only, NOT running
gear, gas cylinders, or any other accessories.

D

Use equipment of adequate capacity to lift and
support unit.

D

If using lift forks to move unit, be sure forks are
long enough to extend beyond opposite side of
unit.

OVERUSE can cause OVERHEATING

D

Allow cooling period; follow rated duty cycle.

D

Reduce current or reduce duty cycle before
starting to weld again.

D

Do not block or filter airflow to unit.

STATIC (ESD) can damage PC  boards.

D

Put on grounded wrist strap BEFORE handling
boards or parts.

D

Use proper static-proof bags and boxes to
store, move, or ship PC boards.

MOVING PARTS can cause injury.

D

Keep away from moving parts.

D

Keep away from pinch points such as drive
rolls.

WELDING WIRE can cause injury.

D

Do not press gun trigger until instructed to do
so.

D

Do not point gun toward any part of the body,
other people, or any metal when threading
welding wire.

MOVING PARTS can cause injury.

D

Keep away from moving parts such as fans.

D

Keep all doors, panels, covers, and guards
closed and securely in place.

H.F. RADIATION can cause interference.

D

High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.

D

Have only qualified persons familiar with
electronic equipment perform this installation.

D

The user is responsible for having a qualified electrician prompt-
ly correct any interference problem resulting from the installa-
tion.

D

If notified by the FCC about interference, stop using the
equipment at once.

D

Have the installation regularly checked and maintained.

D

Keep high-frequency source doors and panels tightly shut, keep
spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.

ARC WELDING can cause interference.

D

Electromagnetic energy can interfere with
sensitive electronic equipment such as
computers and computer-driven equipment
such as robots.

D

Be sure all equipment in the welding area is
electromagnetically compatible.

D

To reduce possible interference, keep weld cables as short as
possible, close together, and down low, such as on the floor.

D

Locate welding operation 100 meters from any sensitive elec-
tronic equipment.

D

Be sure this welding machine is installed and grounded
according to this manual.

D

If interference still occurs, the user must take extra measures
such as moving the welding machine, using shielded cables,
using line filters, or shielding the work area.

1-4.

Principal Safety Standards

Safety in Welding and Cutting, ANSI Standard Z49.1, from American
Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126

Safety and Health Standards, OSHA 29 CFR 1910, from Superinten-
dent of Documents, U.S. Government Printing Office, Washington, D.C.
20402.

Recommended Safe Practices for the Preparation for Welding and Cut-
ting of Containers That Have Held Hazardous Substances
, American
Welding Society Standard AWS F4.1, from American Welding Society,
550 N.W. LeJeune Rd, Miami, FL 33126

National Electrical Code, NFPA Standard 70, from National Fire Protec-
tion Association, Batterymarch Park, Quincy, MA 02269.

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 1235 Jefferson Davis Highway,
Suite 501, Arlington, VA 22202.

Code for Safety in Welding and Cutting, CSA Standard W117.2, from
Canadian Standards Association, Standards Sales, 178 Rexdale
Boulevard, Rexdale, Ontario, Canada M9W 1R3.

Safe Practices For Occupation And Educational Eye And Face
Protection
, ANSI Standard Z87.1, from American National Standards
Institute, 1430 Broadway, New York, NY 10018.

Cutting And Welding Processes, NFPA Standard 51B, from National
Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

Содержание Millermatic 250

Страница 1: ...ocesses Description Gas Metal Arc MIG Welding Flux Cored Arc FCAW Welding Arc Welding Power Source And Wire Feeder OM 1308 144 212N March 1998 Millermatic 250 R Visit our website at www MillerWelds co...

Страница 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Страница 3: ...Wire Spool And Adjusting Hub Tension 8 2 9 Positioning Jumper Links 8 2 10 Electrical Service Guide 9 2 11 Selecting A Location And Connecting Input Power 9 2 12 Threading Welding Wire 10 SECTION 3 OP...

Страница 4: ......

Страница 5: ...connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input power cord for damage or...

Страница 6: ...lding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane light...

Страница 7: ...aintained D Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC WELDING can caus...

Страница 8: ...s a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to el...

Страница 9: ...1 2 mm 023 035 in 0 6 0 9 mm 030 045 in 0 8 1 2 mm 1 2 1 7 m min W 19 in 483 mm D 30 1 4 in 768 mm 102 kg While idling 2 2 Duty Cycle And Overheating 4 Minutes Welding 6 Minutes Resting 6 Minutes Weld...

Страница 10: ...d lower weld voltage set ting before trying to weld This shut down circuitry protects internal circuits and parts from overload damage 0 10 20 30 40 50 60 0 50 100 150 200 250 300 350 400 DC VOLTS DC...

Страница 11: ...r wall or other station ary support so cylinder cannot fall and break off valve 1 Cap 2 Cylinder Valve Remove cap stand to side of valve and open valve slightly Gas flow blows dust and dirt from valve...

Страница 12: ...tioning Jumper Links 220 VOLTS 380 VOLTS 415 VOLTS S 144 915 A Ref ST 148 263 C Check input voltage available at site 1 Jumper Links Access Door Open door 2 Jumper Link Label Check label only one is o...

Страница 13: ...rounding Conductor Size In AWG Kcmil 8 10 10 12 12 10 12 Reference 1996 National Electrical Code NEC S 0092J 2 11 Selecting A Location And Connecting Input Power Have only qualified persons make this...

Страница 14: ...in 150 mm Hold wire tightly to keep it from unraveling 4 in 102 mm Tighten WOOD Open pressure assembly Pull and hold wire cut off end Push wire thru guides into gun continue to hold wire Close and ti...

Страница 15: ...Range when wire speed is between 50 and 350 ipm 4 Pilot Light 5 Power Switch 1 2 3 5 4 3 2 Installing Receptacle Module For Use With A Spool Gun Optional ST 801 732 Remove existing options panel 1 Mo...

Страница 16: ...carrier Apply light coat of oil or grease to drive motor shaft 4 2 Circuit Breaker CB1 Ref ST 148 261 C 1 Circuit Breaker CB1 If CB1 opens wire feeding stops 2 Welding Gun Check gun liner for blockage...

Страница 17: ...all guide as shown 4 Drive Roll Install correct drive roll for wire size and type 5 Drive Roll Securing Nut Turn nut one click to secure drive roll 5 64 in 7 16 in 4 6 Aligning Drive Rolls And Wire Gu...

Страница 18: ...tighten wire outlet guide Cut liner off 3 4 in 20 mm 3 8 in 9 5 mm for aluminum from head tube Install adapter contact tip and nozzle Lay gun cable out straight before installing new liner Head tube 3...

Страница 19: ...th handle locking nut If replacing head tube continue to end of figure 3 Slide handle 4 Secure head tube in vice 5 Remove shock wash ers from front and rear of head tube 6 Loosen jam nut Remove from v...

Страница 20: ...e Factory Authorized Service Agent check main control board Fan motor does not run NOTE Fan only runs when cooling is necessary Have Factory Authorized Service Agent check fan on demand circuit Low hi...

Страница 21: ...OM 1308 Page 17 SECTION 5 ELECTRICAL DIAGRAM SC 175 883 A Figure 5 1 Circuit Diagram...

Страница 22: ...18 SECTION 6 PARTS LIST ST 801 717 1 2 3 4 Fig 6 2 5 6 7 8 9 10 Fig 6 5 11 12 13 14 15 16 17 19 7 8 20 21 22 23 Fig 6 3 24 18 Fig 6 6 25 Hardware is common and not available unless listed Figure 6 1 M...

Страница 23: ...r 2P3W 50A 250V 200 230V only 1 16 144 085 CORD SET pwr 8 10ga 3 c 600V 12ft 1 17 146 161 BASE 1 18 052 692 AXLE running gear consisting of 1 19 121 614 RING retaining ext 750 shaft x 085grv depth 2 2...

Страница 24: ...age 20 10 11 12 13 14 15 17 18 19 20 21 16 22 23 24 25 26 27 29 30 34 Fig 6 4 33 32 31 ST 148 325 D 9 28 Hardware is common and not available unless listed 1 2 3 4 5 6 7 8 Figure 6 2 Baffle Center w C...

Страница 25: ...x 031thk 6 18 038 887 STUD pri bd brs 10 32 x 1 375 6 19 083 426 TERMINAL BOARD pri 1 20 601 835 NUT brs hex 10 32 12 21 038 618 LINK jumper term bd pri 2 22 010 199 TUBING stl 275 ID x 048 wall x 1...

Страница 26: ...9 C10 175 719 LEAD ASSEMBLY elect 1 10 RC1 048 282 RECEPTACLE w SOCKETS 1 11 S1 128 755 SWITCH tgl DPST 40A 600VAC 1 12 174 814 PANEL front 1 13 PLATE indicator lower order by model and serial number...

Страница 27: ...r 24VDC 122RPM 20 1 ratio 1 15 079 633 FITTING hose brs barbed M 3 16tbg 1 16 601 966 SCREW 375 16 x 1 25hexhd 3 17 145 237 STOP cover 1 18 604 538 WASHER flat stl SAE 312 1 19 124 778 KNOB plstc T 1...

Страница 28: ...cription Part No Dia Mkgs Item No Figure 6 5 Panel Rear w Components Fig 6 1 Item 10 Quantity 1 134 834 HOSE SAE 187 ID x 410 OD order by ft 3ft 2 149 332 CLAMP hose 405 485clp dia slfttng 2 3 GS1 125...

Страница 29: ...ire x 1 125 2 2 000 069 TIP contact scr 045 wire x 1 125 2 3 169 728 ADAPTER contact tip 1 4 169 729 ADAPTER nozzle 1 5 170 467 RING retaining 1 6 170 468 O RING 1 7 169 730 WASHER shock 1 8 169 731 T...

Страница 30: ...ner monocoil 023 025 wire x 15ft consisting of 1 24 172 258 KIT liner monocoil 030 035 wire x 15ft consisting of 1 24 172 259 KIT liner monocoil 035 045 wire x 15ft consisting of 1 25 079 975 O RING 1...

Страница 31: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Страница 32: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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