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SECTION 5 – MAINTENANCE AND TROUBLESHOOTING

5-1. Routine Maintenance

5-2. Troubleshooting

V

Disconnect power before maintaining.

Maintain more often during severe conditions.

3 Months

6 Months

Replace
unreadable
labels.

Repair Or Replace

Cracked Cables

And Cords

Replace Damaged

Gas Hoses

V

Do not remove case when blowing out inside of unit.

Blow out inside. Direct airflow through front and back louvers.

Trouble

Remedy

No weld output; unit completely
inoperative; ready light (LED) Off.

Place line disconnect switch in On position.

Check and replace line fuse(s), if necessary, or reset circuit breaker.

Be sure power cord is plugged in and that receptacle is receiving input power.

No weld output; ready light (LED) On.

Check and secure loose weld cable(s) into receptacle(s).

Check and correct poor connection of work clamp to workpiece.

No weld output; high temperature light
(LED) On.

Unit overheated causing thermal shutdown. Allow unit to cool with fan On (see Section 3-2).

Reduce duty cycle or amperage.

Check and correct blocked/poor airflow to unit (see Section 3-4).

No weld output; high temperature light
(LED) Flashing.

Turn Power Off and back On again. If light continues to flash, check with Factory Authorized
Service Agent.

No weld output. Blue light (LED)
flashes continuously, yellow light 
(LED) off.

Line voltage to high or to low. Line voltage must be within ±10%.

Unit needs to rest. Cycle power off and back on. If problem is not corrected, contact Factory
Authorized Service Agent.

No weld output. Blue light (LED) flashes
3 times repeatedly, yellow light (LED) off.

Remote trigger left on. Turn off remote trigger, wait 5 seconds, and restart operation.

Erratic or improper welding arc or
output.

Use proper size and type of weld cable (see your Distributor).

Clean and tighten weld connections.

Check and reverse polarity; check and correct poor connections to workpiece.

Fan not operating.

Unit not warmed up enough to require fan cooling.

Check for and remove anything blocking fan movement.

Have Factory Authorized Service Agent check fan motor and control circuitry.

Stick welding problems: Hard starts;
poor welding characteristics; unusual
spattering.

Use proper type and size of electrode.

Check and reverse electrode polarity; check and correct poor connections.

Make sure a remote control is not connected.

TIG welding problems: Wandering arc;
hard starts; poor welding characteris-
tics; spattering problems.

Use proper type and size of tungsten.

Use properly prepared tungsten.

Check and reverse electrode polarity.

TIG welding problems: Tungsten
electrode oxidizing and not remaining
bright after welding.

Shield weld zone from drafts.

Check for correct type shielding gas.

Check and tighten gas fittings.

Check and change electrode polarity.

OM-221 022 Page 14

Содержание MIGHT High Power TIG 150

Страница 1: ...OWNER S MANUAL High Power TIG 150 With Auto Line OM 221 022G 5 2006 Processes Stick SMAW Welding TIG GTAW Welding Description Arc Welding Power Source Visit our website at http www might jp com...

Страница 2: ...le And Overheating 7 3 4 Volt Ampere Curves 7 3 5 Installing Shoulder Strap Selecting A Location And Connecting Input Power 8 3 6 Selecting Extension Cord Use Shortest Cord Possible 8 3 7 Remote 6 Rec...

Страница 3: ...ity Directives 89 336 EEC 92 31 EEC Machinery Directives 98 37 EEC 91 368 EEC 92 31 EEC 133 04 93 68 EEC Standards Arc Welding Equipment Part 10 Electromagnetic Compatibility EMC Requirements IEC 6097...

Страница 4: ...Notes...

Страница 5: ...connected to a properly grounded receptacle outlet y When making input connections attach proper grounding con ductor first double check connections y Frequently inspect input power cord for damage o...

Страница 6: ...ntact tip when not in use y Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap y Remove any combustibles such as a butane lighter or matches fr...

Страница 7: ...an cause interference y Electromagnetic energy can interfere with sen sitive electronic equipment such as computers and computer driven equipment such as robots y Be sure all equipment in the welding...

Страница 8: ...MA 02269 9101 phone 617 770 3000 website www nfpa org and www sparky org OSHA Occupational Safety and Health Standards for General Industry Title 29 Code of Federal Regulations CFR Part 1910 Subpart...

Страница 9: ...person ready to use it 3 3 Do not weld on drums or any closed containers 4 Arc rays can burn eyes and injure skin 4 1 Wear hat and safety glasses Use ear protection and button shirt collar Use welding...

Страница 10: ...A 100 13 4V 14A 100V Stick 20 80A 80A 35 23 2V 25A 60A 100 22 4V 17A 200V TIG 20 150A 150A 30 16V 15A 100A 100 14V 8A 200V Stick 20 130A 130A 30 15 2V 24A 100A 100 14V 18A Front Back Stick Cable Groun...

Страница 11: ...uce amperage or duty cycle before starting to weld again V Exceeding duty cycle can damage unit and void war ranty 208 608 C Output Amperes Duty Cycle Stick 115V TIG 115 230V Stick 230V Volt ampere cu...

Страница 12: ...g 30 amperes and protected by fuses or circuit breaker is recommended Recommended fuse or circuit breaker size is 30 amperes V Unit is supplied with a 115 VAC plug For 230 VAC operation have a qualifi...

Страница 13: ...he unit is energized and ready for welding A flashing light indicates unit is not ready or that there is a functional error The fan motor is thermostatically con trolled 2 High Temperature Light LED L...

Страница 14: ...out the Electrode touching the work piece High frequency electricity is released while the switch is depressed and the high frequency will stop when the main arc starts High Frequency Pulse Mode Pulse...

Страница 15: ...Notes OM 221 022 Page 11...

Страница 16: ...as an on off switch In the Lift Arc mode using the Lift Arc method see Section 4 3 push and release torch trigger to start weld Push and release torch trigger to end weld current and start Auto Crate...

Страница 17: ...aken within 5 seconds the light for Feature 1 begins to flash and last Trigger Method selected remains active NOTE If no action is taken within 5 seconds the light for Feature 2 begins to flash and la...

Страница 18: ...yellow light LED off Line voltage to high or to low Line voltage must be within 10 Unit needs to rest Cycle power off and back on If problem is not corrected contact Factory Authorized Service Agent N...

Страница 19: ...g Power Source OM 221 022 Page 15 219 160 A WARNING ELECTRIC SHOCK HAZARD y Do not touch live electrical parts y Disconnect input power or stop engine before servicing y Do not operate with covers rem...

Страница 20: ...SECTION 7 PARTS LIST OM 221 022 Page 16 Hardware is common and not available unless listed 803 447 G...

Страница 21: ...1 22 208 561 Work Cable 1 23 208 596 Holder electrode 1 24 208 535 Screw k50 x 12 rnd washer hd trx 4 25 208 699 Receptacle twist lock power gas 1 26 208 588 Nut plastic 625 27 81 hex x 14 1 27 208 59...

Страница 22: ...0 60 70 20 40 5 T shape 70 90 70 90 70 90 10 20 5 2 4 Butt 100 120 90 110 90 110 20 30 5 Over 110 130 100 120 100 120 20 30 5 Corner 100 120 90 110 90 110 25 30 5 T shape 110 130 100 120 100 120 15 25...

Страница 23: ...hree years from the date of purchase The following will be exceptions Acts of God Fire Traffic accident breakage due to negligence of the Customer and repair done at a non authorized repair shop Might...

Страница 24: ...ng Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Owner s Manuals Circuit Diagrams Might Industries 547 0006 Osaka shi Hirano ku Kamisy...

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