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OM-188 304 Page 21

5-3. Example Displays

Amperage preset display for Stick welding mode.

Voltage preset display for MIG welding mode.

Display while welding.

Preset trim display for Pulse welding mode.

Preset pulses per second (PPS) display for Manual Pulse welding mode.

.

Values shown are hypothetical.
The “A” (Amperage) and “Trim” lights illuminate as shown.

.

The Stick mode provides the

Adaptive Hot Start

™

feature, which automatically increases the output amperage at the start of a weld should the

start require it. This eliminates electrode sticking at arc start.

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Содержание 230Volt

Страница 1: ...460 And 460 575 Volt Models Processes OM 188 304AF 2007 10 Processes Description Stick SMAW Welding MIG GMAW Welding Pulsed MIG GMAW P Arc Welding Power Source With Built In Synergic Control R Visit o...

Страница 2: ...tinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...ut Receptacles And Selecting Cable Sizes 14 4 3 Remote 14 Receptacle Information 15 4 4 Optional 115 Volt AC Duplex Receptacle And Circuit Breakers 15 4 5 Electrical Service Guide 16 4 6 Connecting 1...

Страница 4: ......

Страница 5: ...cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in...

Страница 6: ...s they are properly prepared according to AWS F4 1 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the...

Страница 7: ...ans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards for maintenance as necessary D Reinstall doors panels cove...

Страница 8: ...York NY 10036 8002 phone 212 642 4900 website www ansi org Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association P O Box 91...

Страница 9: ...source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D autres consignes de s curit sont n cessaires dans les condi tions suivante...

Страница 10: ...de protection Le soudage effectu sur des conteneurs ferm s tel que des r servoirs tambours ou des conduites peu provoquer leur clatement Des tincelles peuven tre projet es de l arc de soudure La proje...

Страница 11: ...e pour usage ult rieur D Utiliser les quipements corrects les bonnes proc dures et suffi samment de personnes pour soulever et d placer les bouteilles D Lire et suivre les instructions sur les bouteil...

Страница 12: ...de provoquer des interf rences D L nergie lectromagn tique risque de provo quer des interf rences pour l quipement lec tronique sensible tel que les ordinateurs et l quipement command par ordinateur t...

Страница 13: ...O Box 371954 Pittsburgh PA 15250 7954 t l phone 1 866 512 1800 il y a 10 bureaux r gionaux le t l pho ne de la r gion 5 Chicago est 312 353 2220 site Internet www osha gov 2 6 Information EMF Consid r...

Страница 14: ...OM 188 304 Page 10...

Страница 15: ...29 VDC 1 Phase 47 4 0 34 24 5 0 14 11 3 0 09 7 6 0 04 While idling Information based on 230 V 3 phase input line 3 2 Duty Cycle And Overheating Duty Cycle is percentage of 10 min utes that unit can we...

Страница 16: ...3 Volt Ampere Curves va_curve1 4 95 SA 188 537 SA 178 653 Volt amperecurves show minimum and maximum voltage and amper age output capabilities of unit Curves of other settings fall be tween curves sh...

Страница 17: ...e rating label to determine input power needs 4 Line Disconnect Device Locate unit near correct input power supply Special installation may be required where gasoline or volatile liquids are present s...

Страница 18: ...20 3 30 2 35 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2 ea 2 0 2x70 2...

Страница 19: ...volts dc input command signal from remote control A V F Current feedback 1 volt dc per 100 amperes A V AMPERAGE VOLTAGE H Voltage feedback 1 volt dc per 10 output recep tacle volts GND G Circuit commo...

Страница 20: ...cycle of the welding power source 60 Hz Three Phase 60 Hz Single Phase Input Voltage 230 460 575 230 460 Input Amperes At Rated Output 31 15 12 53 27 Max Recommended Standard Fuse Rating In Amperes 1...

Страница 21: ...VAC input power 1 Black And White Input Conductor L1 And L2 2 Red Input Conductor 3 Green Or Green Yellow Grounding Conductor 4 Insulation Sleeving 5 Electrical Tape Insulate and isolate red conductor...

Страница 22: ...0 575 model can be connected to either 460 or 575 VAC input power For Three Phase Operation 1 Input Power Cord 2 Disconnect Device switch shown in the OFF position 3 Green Or Green Yellow Grounding Co...

Страница 23: ...ee Section 5 2 4 Ammeter Light Lights when display beneath is indicating amperage 5 Trim Indicator Light Lights when display beneath is indicating trim 6 Output Adjust Control Controls various output...

Страница 24: ...eset Volts Blank V A 24 5 Actual Volts Actual Amps V A 24 5 250 Pulsed MIG Blank Pulse Display V Trim 50 Actual Volts Actual Amps V A 24 5 250 Stick Contactor Remote Blank Preset Amps V A 85 Actual Vo...

Страница 25: ...or Pulse welding mode Preset pulses per second PPS display for Manual Pulse welding mode Values shown are hypothetical The A Amperage and Trim lights illuminate as shown The Stick mode provides the Ad...

Страница 26: ...e pulsed MIG CC control Mig control functions as a remote voltage control Stick unit is placed in CC mode for SMAW welding Synergic Pulser programs that use factory entered values are used to control...

Страница 27: ...control provides volt age control Select top line of display and press Increment or Decrement button un til MIG is displayed Select Induc tance line and use Increment or Decrement button to set induc...

Страница 28: ...t or Decrement button to access each program and the three modes as desired Select the fourth line and press Increment or Decre ment button to define each option On accessible or Off not accessi ble P...

Страница 29: ...Adaptive Or Non Adaptive Adaptive Pulse frequency is automatically regulated to maintain a constant arc length regardless of changes in wire stickout Non Adaptive Constant pulse frequency is main tain...

Страница 30: ...OM 188 304 Page 26 5 8 How Manual Pulsed MIG Waveform Components Affect Arc And Burn Off Rate...

Страница 31: ...045 in 98 Argon 2 CO2 90 620 5 4043AL 035 in Argon 140 870 6 4043AL 047 in Argon 100 730 7 5356AL 035 in Argon 180 880 8 5356AL 047 in Argon 140 730 9 Nickel 035 in 75 Argon 25 Helium 80 780 10 Silico...

Страница 32: ...Trim Peak Amp Background Amp Freq Pulse Width Starting Amps 100 0 257 26 57 1 62 400 168 10 266 44 82 1 75 430 236 20 282 70 91 1 85 456 304 30 298 84 106 1 97 482 372 40 315 89 123 2 02 503 440 50 3...

Страница 33: ...ing Amps 100 0 250 39 50 1 20 529 163 10 250 75 65 1 20 529 226 20 271 116 75 1 30 529 289 30 299 163 105 1 80 529 352 40 320 185 126 2 15 529 415 50 351 205 135 2 45 529 478 60 373 225 148 2 75 529 5...

Страница 34: ...arting Amps 80 0 221 14 40 1 90 458 141 10 268 36 60 2 10 505 212 20 294 58 84 2 40 529 283 30 327 73 96 2 50 529 354 40 337 89 114 2 65 529 425 50 346 105 124 2 72 529 496 60 368 111 139 2 84 529 567...

Страница 35: ...70 385 122 180 3 15 529 460 80 390 138 190 3 25 529 505 90 395 155 200 3 35 529 550 100 400 175 205 3 45 529 Program 12 052 Metal Core Recommended Gases Argon CO2 Gas Argon CO2 mixes up to 20 CO2 IPM...

Страница 36: ...hs Replace Damaged Or Unreadable Labels Replace Cracked Torch Body Repair Or Replace Cracked Cables Repair Or Replace Cracked Cables And Cords Clean And Tighten Weld Connections 6 Months Blow Out Insi...

Страница 37: ...side of the unit has over heated The unit has shut down to allow the fan to cool it see Section 3 2 Operation will continue when the unit has cooled 7 Help 6 Display Indicates that the input voltage...

Страница 38: ...it breaker see Sections 4 6 and 4 7 Check for proper input power connections see Sections 4 6 and 4 7 No weld output meter display On Input voltage outside acceptable range of variation see Section 4...

Страница 39: ...OM 188 304 Page 35 Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Страница 40: ...OM 188 304 Page 36 SECTION 8 ELECTRICAL DIAGRAM 197 556 B Figure 8 1 Circuit Diagram For Welding Power Source 230 460 Volt Models...

Страница 41: ...OM 188 304 Page 37 206 283 A Figure 8 2 Circuit Diagram For Welding Power Source 460 575 Volt Models...

Страница 42: ...t available unless listed 802 166 K 1 2 3 11 10 9 12 12 9 6 7 8 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 11 46 47 48 49 50 51 52 53 54 57 58 59 60 6...

Страница 43: ...23 175 138 Box Louver 2 24 148 329 Label Caution Incorrect Voltage 230 460 1 24 182 227 Label Caution Incorrect Voltage 460 575 1 25 192 853 Bracket Mtg Contactor Capacitor PC Board 1 26 PC1 213 664 C...

Страница 44: ...tor Sockets RC2 1 PLG17 PLG18 131 054 Connector Sockets RC4 RC5 2 54 FM 175 084 Motor Fan 24VDC 3000RPM 1 55 RC1 189 886 Receptacle W Leads Plug 1 56 178 548 Terminal Connector Friction 2 57 C7 8 222...

Страница 45: ...Notes 229895 MATERIAL THICKNESS GAUGE...

Страница 46: ...Notes Work like a Pro Pros weld and cut safely Read the safety rules at the beginning of this manual...

Страница 47: ...nduction Heating Coils and Blankets Cables and Non Electronic Controls APT SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers...

Страница 48: ...retain with your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal...

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