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Midtronics B.V.     Hoofdveste 6     3992 DG  HOUTEN

www.midtronicseurope.com

CHAPTER 4: 

BATTERY TEST

The tester guides you through the steps of selecting your
battery test parameters and interpreting the results. Before
you start the test, review the instructions in Chapter 3: Test
Preparation.

1. 

Type in the USER ID (consisting of two letters)

Press the NEXT soft key to continue. The BACK soft key 
returns you to the Main Menu at the start of the test and 
to the previous screen as you progress.

2. 

Select the BATTERY AGE.

 NEW BATTERY

 IN SERVICE

Press the NEXT soft key to continue.
In case of NEW BATTERY continue with step 6. BATTERY 
TYPE.

3. 

Select the BATTERY LOCATION.

 OUT OF VEHICLE

 IN VEHICLE

Press the NEXT soft key to continue.

4. 

If OUT OF VEHICLE was chosen go to step 6.If IN VEHICLE 
was chosen, please enter the FLEET ID/VIN.

Press the NEXT soft key to continue.

5. 

Select the VEHICLE TYPE.

  1 

 BUS/TRUCK

  2 

 CAR/LCV

 

Press the NEXT soft key to continue. If CAR/LCV was cho-
sen go to step 6. If BUS/TRUCK was chosen, the tester will 
ask you to CONNECT TO BATTERY 1. 

6. 

Enter the BATTERY ID (this function is only shown when 
enabled in the Utility menu). Press the NEXT soft key to 
continue. 

7. 

Select the BATTERY TYPE.

 REGULAR/FLOODED

 AGM FLAT

 AGM SPIRAL

 EFB

 GEL

 

Press the NEXT soft key to continue.

8. 

If you have chosen EFB the tester will give you a battery 
rating list to choose from. If other: select the battery’s 
rating  standard.  The  standard,  and  the  rating  units  re-
quired are printed on the battery label. If the information 
is unreadable, contact the battery manufacturer.

 EN

 JIS

 DIN

 SAE

 IEC

 CCA

10.   If  you  select  JIS,  the  tester  asks  for  the  battery  rating. 

Scroll  to  the  correct  rating.  To  increase  your  scrolling 
speed,  hold  the  UP  or  DOWN    ARROW  key,  or  use  the 
LEFT  or RIGHT  ARROW key to move up or down four part 
numbers at a time. Press the NEXT soft key to continue.

11.  Measure  the  TEMPERATURE  by  aiming  the  tester  5  cm 

from the sides or top of the battery case. As soon as the 
temperature  reading  is  stable  the  operator  can  press 
NEXT.

 

The tester will now test the battery. For the next 
few  seconds  the  tester  will  display  the  word 
TESTING  and  a  stopwatch  while  it  evaluates  the 
battery.

     ADDITIONAL TEST REQUIREMENTS

For a more decisive result the tester may ask for additional
information or probe deeper into the battery’s condition.
The following messages and instructions may appear before
the tester displays the results of your test. Also, if you are 
testing in vehicle on a bus/truck, you may be required to also 
connect the tester to the second battery. Follow the instructi-
ons on the tester. 

SYSTEM NOISE

To perform a correct measurement the tester requires
the vehicle to be in rest. After the car has been driven
some vehicle specific systems might still be active in the
background. The tester will detect this and displays the
message SYSTEM NOISE. When this message appears
switch off all consumers(radio, airconditioning) and remove
the key from the ignition. As soon as there is no more
activity in the vehicle the tester will continue testing and
display the test result.

UNSTABLE BATTERY DETECTED

A battery that is weak or that has just been charged may
retain enough electrical activity to be detected by the
tester and will adversely affect the test results. A fully
charged battery should stabilize quickly, after which the
tester will automatically retest. Weak batteries should be
charged and retested. If the battery is fully charged, check
the clamp connections.

SURFACE CHARGE

The battery can hold a surface charge if the engine has been
running or after the battery has been charged. The tester
may prompt you to remove the surface charge before it
displays a test result.

1.  Follow  the  instructions  indicating  when  to  turn  the 
headlights on and off (IN-VEHICLE)
2. The tester will resume testing after it detects that the 
surface charge is removed.

DEEP SCAN TEST

In some cases the tester may need to further analyze the
battery to determine whether the battery should be replaced
or it has a significant chance to be recovered. It will then
conduct a Deep Scan Test of the battery for a few seconds.
This test will typically be performed on batteries that are in a
low state of charge.

Содержание EXP-1000 FHD

Страница 1: ...INSTRUCTION MANUAL EXP 1000 FHD FOR TESTING 12 VOLT TRUCK AND AUTOMOTIVE BATTERIES AND 12 AND 24 VOLT CHARGING SYSTEMS Expendable electrical diagnostic platform...

Страница 2: ...PORTS REMOVING AND INSERTING THE DATA CARD CONNECTING THE BATTERY TEST CABLE DISPLAY AND KEYPAD DATA ENTRY METHODS MENU STRUCTURE BATTERY TEST STARTER TEST ALTERNATOR TEST TEST RESULTS CHAPTER 1 BEFOR...

Страница 3: ...ATTERIES 21 CHAPTER 13 TESTER INTERNAL BATTERIES 22 PATENTS LIMITED WARRANTY 18 CHAPTER 11 UTILITY MENU CHAPTER 12 TROUBLESHOOTING 20 CONFIG TESTER DISPLAY CONFIG PRINTER SHOP INFO COUPON EDIT COUPON...

Страница 4: ...f the tester All persons involved in commissioning operating maintai ning and servicing the tester must be suitably qualified have knowledge of and experience in dealing with testers and batteries and...

Страница 5: ...you which ARROW key on the keypad to press to display other icons or screens The Up and Down Menu Screen Arrows for example indicate when to press the UP and DOWN ARROW keys to display the screens abo...

Страница 6: ...keypad to enter the number preceding the option button To confi rm your selection press the appropriate soft key SCROLLING LISTS Scrolling lists contain items that extend above and below the screen o...

Страница 7: ...you plan to test out of the vehicle Always disconnect the negative cable from the battery first and reconnect it last Always use a carry tool or strap to lift and transport the battery TESTING OUT OF...

Страница 8: ...ading is stable the operator can press NEXT The tester will now test the battery For the next few seconds the tester will display the word TESTING and a stopwatch while it evaluates the battery ADDITI...

Страница 9: ...n between the battery cables and the battery After disconnecting the battery cables retest the battery using the out of vehicle test before replacing it BAD CELL REPLACE Replace the battery and retest...

Страница 10: ...ormation is unreadable contact the battery manufacturer 1 EN 2 JIS 3 DIN 4 SAE 5 IEC 6 CCA 10 If you select JIS the tester asks for the battery rating Scroll to the correct rating To increase your scr...

Страница 11: ...d that the belts are in good shape and functioning properly If the mounting and belts are good re place the alternator PHASE OPEN The Tester has detected an open phase within the alternator Replace th...

Страница 12: ...e Battery Rating To increase your scrolling speed hold the UP or DOWN ARROW key or use the LEFT or RIGHT ARROW key to move up or down four part numbers at a time Press the NEXT soft key to continue 4...

Страница 13: ...GROUND 2 STARTER CIRCUIT 3 ALT CIRCUIT 4 OTHER CIRCUIT Press the NEXT soft key to continue BATTERY CHASSIS GROUND TEST The Battery Ground Test measures the voltage drop for the ground strap 4 SET AMP...

Страница 14: ...DOWN ARROWS or the keypad to select the rated amperage of the circuit you are testing The default is 10 A Press the NEXT soft key to continue 4 Connect the positive clamp of the battery test leads to...

Страница 15: ...FB Press the NEXT soft key to continue 4 Select the RATING UNITS 1 EN 2 JIS 3 DIN 4 SAE 5 IEC 6 CCA Press the NEXT soft key to continue 5 Select the BATTERY RATING Press the UP and DOWN ARROW keys to...

Страница 16: ...er s receiver and select the PRINT soft key To return to the Main Menu press the END key VIEW TEST gives you the option of viewing and printing the results of the Cable Drop Test To print the results...

Страница 17: ...the Tester was first used Press the LEFT and RIGHT ARROW keys simultaneously to clear the total and reset the starting date The TRANSFER utility lets you transfer test data to a PC using an optional I...

Страница 18: ...or the BACK soft key to return to the menu If you use the alphanumeric keypad to enter the number preceding the option button no additional key press is needed to save your selection SHOP The SHOP INF...

Страница 19: ...ility 1 Use the UP DOWN ARROWS or press the corresponding numerical key to move the dot to the option button of your choice 1 NO USER COUPON PRINTED 2 USER COUPON 2 Press the SAVE soft key to save you...

Страница 20: ...he STATUS LED flashes You can identify the fault by the number of sequential flashes Table 6 Printer STATUS LED Sequence Condition Solution No paper Insert new paper Thermal head too hot Allow head to...

Страница 21: ...changes to white as the charge level declines The Tester will display a warning message when the batteries need replacing Full Powered by test battery Decreasing Low Figure 7 Power Level Indicator for...

Страница 22: ...s is made by Midtronics Inc and is protected by one or more U S and foreign patents For specific patent information contact Midtronics Inc at 1 630 323 2800 Midtronics products are warranted to be fre...

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