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Midtronics B.V.     Hoofdveste 6     3992 DG  HOUTEN

www.midtronicseurope.com

Press the NEXT soft key to continue.

13. 

Start  the  vehicle’s  engine  when  prompted.  If  after  the 
vehicle started and the results do not appear after ap-
proximately 30 seconds, the tester will ask if the engine 
has started, with the options YES or NO. If you choose no 
the tester will give you the options to either end the test 
and return to the battery test, or use the arrow keys to go 
down and see the battery test results.

14. 

The analyzer displays one of the decisions and the results 
in a series of screens. 

 

NOTE:

  In  some  cases,  the  tester  may  not  detect 

the vehicle’s starting profile. It will display the soft 
key options STARTED and NO START. If you select 
STARTED, the analyzer skips to the Alternator Test. 
If you select NO START, the test process ends.

Decision

Action

CRANKING 
NORMAL

The starter voltage is normal and the 
battery is fully charged.

LOW 
VOLTAGE

The starter voltage is low and the battery 
is fully charged.

CHARGE 
BATTERY

The starter voltage is low and the battery 
is discharged. Fully charge the battery 
and retest the starter system.

REPLACE 
BATTERY

Replace the battery and retest before 
testing the alternator test.

NO START

The engine did not start and the test was 
aborted.

LOW 
CRANKING 
AMPS

The tester didn't detect the vehicle's star-
ting profile and skipped the Starter Test. 

Before starting the test, inspect the alternator drive belt. A
belt that is glazed or worn, or lacks the proper tension, will
prevent the engine from achieving the rpm levels needed
for the test.
The System Test includes 3 tests that provide a complete
diagnosis of the vehicle’s electrical system:

 •

BATTERY TEST

 •

STARTER TEST

 •

ALTERNATOR TEST

The tester guides you through the steps of selecting your
battery test parameters and interpreting the results. Before
you start the test, review the instructions in Chapter 3: Test
Preparation.

1. 

Type in the USER ID (consisting of two letters)

Press the NEXT soft key to continue. The BACK soft key 
returns you to the Main Menu at the start of the test and 
to the previous screen as you progress.

2. 

Please enter the type of test. 

3. 

Now enter the FLEET ID/VIN.

Press the NEXT soft key to continue.

4. 

Select the VEHICLE TYPE.

  1 

 BUS/TRUCK

  2 

 CAR/LCV

 

Press the NEXT soft key to continue. If CAR/LCV was cho-
sen go to step 6. If BUS/TRUCK was chosen, the tester will 
ask you to CONNECT TO BATTERY 1. 

5. 

Enter the BATTERY ID (this function is only shown when 
enabled in the Utility menu). Press the NEXT soft key to 
continue. 

6. 

Select the BATTERY TYPE.

 REGULAR/FLOODED

 AGM FLAT

 AGM SPIRAL

CHAPTER 5: 

SYSTEM TEST

ALTERNATORTEST

 EFB

 

Press the NEXT soft key to continue.

7. 

If you have chosen EFB the tester will give you a battery 
rating list to choose from. If other: select the battery’s 
rating  standard.  The  standard,  and  the  rating  units  re-
quired are printed on the battery label. If the information 
is unreadable, contact the battery manufacturer.

 EN

 JIS

 DIN

 SAE

 IEC

 CCA

10.   If  you  select  JIS,  the  tester  asks  for  the  battery  rating. 

Scroll  to  the  correct  rating.  To  increase  your  scrolling 
speed,  hold  the  UP  or  DOWN    ARROW  key,  or  use  the 
LEFT  or RIGHT  ARROW key to move up or down four part 
numbers at a time. Press the NEXT soft key to continue.

11.  Measure  the  TEMPERATURE  by  aiming  the  tester  5  cm 

from the sides or top of the battery case. As soon as the 
temperature  reading  is  stable  the  operator  can  press 
NEXT.

8. 

The  tester  will  now  test  the  battery.  For  the  next  few 
seconds the tester will display the word TESTING and a 
stopwatch while it evaluates the battery.

9. 

Have your amp clamp ready and select the AMP CLAMP 
availability.  If  the  amp  clamp  is  already  configured  the 
tester will skip this step. 

 INTEGRATED

 OTHER

 NONE

 

Press the NEXT soft key to continue.

10. 

Attached the Amp clamp to the tester, do not connect 
it around any wire. If you chose 'OTHER' the tester will 
request you to place the amp clamp around the negative 
cable and point the amp clamp away from the battery.

Press the NEXT soft key to continue.

11. 

Tester will zero out the Amp clamp.

12. 

Place Amp clamp around negative cable.

BATTERY AND STARTER TEST

STARTER SYSTEM TEST RESULTS

1. 

The tester starts checking for alternator output.

 

NOTE:  If  necessary  the  tester  will  ask  if  you  are 
testing a diesel or gasoline engine. It will resume 
testing after you make your selection.

2. 

Depending on whether you are working with an integrat-
ed Amp clamp, you will be either prompted to TURN ALL 
VEHICLE LOADS OFF, IDLE ENGINE or asked to CHECK IF 
CLAMP  POINTS  AWAY  FROM  THE  NEGATIVE  BATTERY 
POST. In case of the former, turn off vehicle loads (blow-
ers, interior light, radio, etc.) and keep the engine run-
ning. Press the NEXT soft key to continue.

5 MINUTE DISCHARGED BATTERY TEST

In some cases, when dealing with a discharged battery, the
dynamic response test will be prompted. Usually it is hard to
determine the condition of a discharged battery, but in this
way we can base the condition on how the battery resonds to
this test.

1. 

The tester starts checking for alternator output.

 

NOTE: If necessary the analyzer will ask if you are 
testing a diesel engine. It will resume testing after 
you make your selection.

2. 

Depending on whether you are working with an integrat-
ed Amp clamp, you will be either prompted to TURN OFF 
LOADS AND ENGINE or asked to CHECK IF CLAMP POINTS 
AWAY  FROM  THE  NEGATIVE  BATTERY  POST.  In  case  of 
the former, turn off vehicle loads (blowers, interior light, 
radio,  etc.)  and  the  engine.  Press  the  NEXT  soft  key  to 
continue.

3. 

TURN ALL VEHICLE LOADS OFF, IDLE ENGINE: Turn off ve-
hicle loads (blowers, interior light, radio, etc.) and idle the 
engine. Press the NEXT soft key to continue.

4. 

Enter the charge current taken by the battery using the 
UP and DOWN ARROW keys. Press the NEXT soft key to 
continue. After a few minutes this is asked again to deter-
mine the battery’s condition.

5. 

Enter the charge current taken by the battery using the 
UP and DOWN ARROW keys. Press the NEXT soft key to 
continue.

Содержание EXP-1000 FHD

Страница 1: ...INSTRUCTION MANUAL EXP 1000 FHD FOR TESTING 12 VOLT TRUCK AND AUTOMOTIVE BATTERIES AND 12 AND 24 VOLT CHARGING SYSTEMS Expendable electrical diagnostic platform...

Страница 2: ...PORTS REMOVING AND INSERTING THE DATA CARD CONNECTING THE BATTERY TEST CABLE DISPLAY AND KEYPAD DATA ENTRY METHODS MENU STRUCTURE BATTERY TEST STARTER TEST ALTERNATOR TEST TEST RESULTS CHAPTER 1 BEFOR...

Страница 3: ...ATTERIES 21 CHAPTER 13 TESTER INTERNAL BATTERIES 22 PATENTS LIMITED WARRANTY 18 CHAPTER 11 UTILITY MENU CHAPTER 12 TROUBLESHOOTING 20 CONFIG TESTER DISPLAY CONFIG PRINTER SHOP INFO COUPON EDIT COUPON...

Страница 4: ...f the tester All persons involved in commissioning operating maintai ning and servicing the tester must be suitably qualified have knowledge of and experience in dealing with testers and batteries and...

Страница 5: ...you which ARROW key on the keypad to press to display other icons or screens The Up and Down Menu Screen Arrows for example indicate when to press the UP and DOWN ARROW keys to display the screens abo...

Страница 6: ...keypad to enter the number preceding the option button To confi rm your selection press the appropriate soft key SCROLLING LISTS Scrolling lists contain items that extend above and below the screen o...

Страница 7: ...you plan to test out of the vehicle Always disconnect the negative cable from the battery first and reconnect it last Always use a carry tool or strap to lift and transport the battery TESTING OUT OF...

Страница 8: ...ading is stable the operator can press NEXT The tester will now test the battery For the next few seconds the tester will display the word TESTING and a stopwatch while it evaluates the battery ADDITI...

Страница 9: ...n between the battery cables and the battery After disconnecting the battery cables retest the battery using the out of vehicle test before replacing it BAD CELL REPLACE Replace the battery and retest...

Страница 10: ...ormation is unreadable contact the battery manufacturer 1 EN 2 JIS 3 DIN 4 SAE 5 IEC 6 CCA 10 If you select JIS the tester asks for the battery rating Scroll to the correct rating To increase your scr...

Страница 11: ...d that the belts are in good shape and functioning properly If the mounting and belts are good re place the alternator PHASE OPEN The Tester has detected an open phase within the alternator Replace th...

Страница 12: ...e Battery Rating To increase your scrolling speed hold the UP or DOWN ARROW key or use the LEFT or RIGHT ARROW key to move up or down four part numbers at a time Press the NEXT soft key to continue 4...

Страница 13: ...GROUND 2 STARTER CIRCUIT 3 ALT CIRCUIT 4 OTHER CIRCUIT Press the NEXT soft key to continue BATTERY CHASSIS GROUND TEST The Battery Ground Test measures the voltage drop for the ground strap 4 SET AMP...

Страница 14: ...DOWN ARROWS or the keypad to select the rated amperage of the circuit you are testing The default is 10 A Press the NEXT soft key to continue 4 Connect the positive clamp of the battery test leads to...

Страница 15: ...FB Press the NEXT soft key to continue 4 Select the RATING UNITS 1 EN 2 JIS 3 DIN 4 SAE 5 IEC 6 CCA Press the NEXT soft key to continue 5 Select the BATTERY RATING Press the UP and DOWN ARROW keys to...

Страница 16: ...er s receiver and select the PRINT soft key To return to the Main Menu press the END key VIEW TEST gives you the option of viewing and printing the results of the Cable Drop Test To print the results...

Страница 17: ...the Tester was first used Press the LEFT and RIGHT ARROW keys simultaneously to clear the total and reset the starting date The TRANSFER utility lets you transfer test data to a PC using an optional I...

Страница 18: ...or the BACK soft key to return to the menu If you use the alphanumeric keypad to enter the number preceding the option button no additional key press is needed to save your selection SHOP The SHOP INF...

Страница 19: ...ility 1 Use the UP DOWN ARROWS or press the corresponding numerical key to move the dot to the option button of your choice 1 NO USER COUPON PRINTED 2 USER COUPON 2 Press the SAVE soft key to save you...

Страница 20: ...he STATUS LED flashes You can identify the fault by the number of sequential flashes Table 6 Printer STATUS LED Sequence Condition Solution No paper Insert new paper Thermal head too hot Allow head to...

Страница 21: ...changes to white as the charge level declines The Tester will display a warning message when the batteries need replacing Full Powered by test battery Decreasing Low Figure 7 Power Level Indicator for...

Страница 22: ...s is made by Midtronics Inc and is protected by one or more U S and foreign patents For specific patent information contact Midtronics Inc at 1 630 323 2800 Midtronics products are warranted to be fre...

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