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Midtronics Inc.     7000 Monroe Street     Willowbrook, IL 60527

www.midtronics.com

14

Chapter 2: Functions

DSS-7000 

Test Results - Alternator

Decision

Action

NORMAL

The output from the alternator is normal.

NO OUTPUT No output detected.  Check the belts to ensure 

the alternator is rotating with the engine 

running.

  Check all connections to and from the 

alternator, especially the connection to 

the battery. Clean or replace cable if 

necessary and retest.

  If the belts and connections are in good 

working condition, replace the alternator. 

(Older vehicles use external voltage 

regulators, which may require only 

replacement of the voltage regulator.)

LOW 

OUTPUT

The alternator is not providing enough current 

to power the system’s electrical loads and 

charge the battery.

  Check the belts to ensure the alternator is 

rotating with the engine running.

  Check the connections from the alternator 

to the battery. If the connection is loose 

or heavily corroded, clean or replace the 

cable and retest.

HIGH 

OUTPUT

The voltage output from the alternator to 

the battery exceeds the normal limits of a 

functioning regulator.

  Check for loose connections and a 

normal ground connection. If there are 

no connection problems, replace the 

regulator.

The normal high limit of a typical automotive 

regulator is 14.5 volts +/–0.5. Refer to the 

manufacturer specifications for the correct 

limit, which may vary by vehicle type.

Diode Decisions

Decision

Action

EXCESSIVE 

RIPPLE

One or more diodes in the alternator are not 

functioning or there is stator damage, which is 

shown by an excessive amount of AC ripple 

current supplied to the battery.

  Make sure the alternator mounting is 

sturdy and that the belts are in good 

shape and functioning properly. If the 

mounting and belts are good, replace the 

alternator. 

OPEN 

PHASE

Replace the alternator.

OPEN 

DIODE
SHORTED 

DIODE

Test Results - Summary

Содержание DSS-7000

Страница 1: ...INSTRUCTION MANUAL July 2014 167 000546EN A DSS 7000 Battery Diagnostic Service System For testing 6 and 12 volt automotive and 12 volt and 24 volt charging systems...

Страница 2: ......

Страница 3: ...tem Test Results 19 Battery Replacement 21 Battery Test Results 22 Charging System Test 22 Charging System Test Results 23 Stock Management 24 Battery Carry In Return 24 Battery Test Results 25 Pre Sa...

Страница 4: ...Midtronics Inc 7000 Monroe Street Willowbrook IL 60527 www midtronics com 4 DSS 7000...

Страница 5: ...gets on your skin or clothing wash imme diately with a mixture of water and baking soda Always wear proper safety glasses or face shield when working with or around batteries Keep hair hands and cloth...

Страница 6: ...tatus LEDs Power Green when analyzer is on Charging Red analyzer charging or needs charging or Green fully charged Check Connection Red check clamp connection or Green clamp connection OK Communicatio...

Страница 7: ...a positive and negative post Otherwise you must remove the battery and perform an out of vehicle test At the start of the test make sure all vehicle accessory loads are off the key is not in the igni...

Страница 8: ...twork and displays them on the screen If the desired network is not displayed tap Add WiFi Net work to enter the information manually Tap Continue to advance to the next screen If Add WiFi Network was...

Страница 9: ...er to add additional users See Chapter 6 Setup for more information User Interface Home Screen Menu Bar Android Icons Selection Area Menu Bar Home Return to the main user screen Messages Displays impo...

Страница 10: ...Tests a battery that is not connect to a vehicle System Test Tests the battery starting and charging systems of a vehicle The battery must be in the vehicle to perform this test Cable Drop Test Digita...

Страница 11: ...st TOP POST SIDE POST DUAL POST Battery Application AUTOMOTIVE MARINE BATTERY POWERSPORT GROUP 31 COMMERCIAL 4D 8D LAWN GARDEN Battery Type FLOODED AGM AGM SPIRAL GEL Battery Rating Units CCA CA JIS D...

Страница 12: ...ttery and tap Continue 3 Hold the temperature sensor on the bottom of the Diag nostic Device over the battery and tap CaptureTempera ture Once the battery temperature has been successfully measured ta...

Страница 13: ...ce the clamp around the positive battery cable and tap Continue 3 When prompted Start the vehicle s engine and leave it running at idle 4 Tap Continue once it is displayed The analyzer tests the alter...

Страница 14: ...running Check the connections from the alternator to the battery If the connection is loose or heavily corroded clean or replace the cable and retest HIGH OUTPUT The voltage output from the alternato...

Страница 15: ...tap Continue 4 Enter the VIN either by scanning the bar code on the in side of the driver s side door or by entering the number manually If an existing record is not found a new record will be create...

Страница 16: ...lly charge the battery and retest Failure to fully charge the battery before retesting may cause false readings For a repeated CHARGE RETEST decision replace battery REPLACE BATTERY May also mean a po...

Страница 17: ...od working condition replace the alternator Older vehicles use external voltage regulators which may require only replacement of the voltage regulator LOW OUTPUT The alternator is not providing enough...

Страница 18: ...fully measured tap Continue 5 Enter the VIN either by scanning the bar code on the in side of the driver s side door or by entering the number manually If an existing record is not found a new record...

Страница 19: ...TEST Fully charge the battery and retest Failure to fully charge the battery before retesting may cause false readings For a repeated CHARGE RETEST decision replace battery REPLACE BATTERY May also me...

Страница 20: ...od working condition replace the alternator Older vehicles use external voltage regulators which may require only replacement of the voltage regulator LOW OUTPUT The alternator is not providing enough...

Страница 21: ...found a new record will be created Scan VIN From Bar Code Use the camera built into the Tablet Controller to capture a VIN barcode usually located on the driver s side door frame Manually Type VIN Num...

Страница 22: ...mer To return to the Home Screen tap Done or System Test to continue with the System Test Test Results Summary Decision Recommended Action GOOD BATTERY Return the battery to service GOOD RECHARGE Full...

Страница 23: ...rom the alternator especially the connection to the battery Clean or replace cable if necessary and retest If the belts and connections are in good working condition replace the alternator Older vehic...

Страница 24: ...Return Use this function to test customer batteries out of vehicle for possible return 1 Tap the Battery Carry in Return icon 2 Select the symptom or symptoms for the service visit NOTE When displayed...

Страница 25: ...To return to the Home Screen tap DONE Decision Recommended Action GOOD BATTERY Return the battery to service GOOD RECHARGE Fully charge battery and return to service CHARGE RETEST Fully charge the ba...

Страница 26: ...ry Rating Tap on the box and use the keypad displayed on the Tablet Controller to enter the battery rating NOTE When JIS is selected use the drop down menu to scroll to the correct JIS number Battery...

Страница 27: ...plays alerts and notifications for upcoming tests and activities This includes scheduled testing as well as tool software updates and maintenance opportunities To access the Messages function tap Mess...

Страница 28: ...als By Test Type Displays test totals by test type Stock Management Presale Battery Replacement Battery Carry In Return Preventative Maintenance Battery Return Vehicle Totals By Time Interval Displays...

Страница 29: ...ist of wireless networks available for the analyzer to use 1 Tap the Add WiFi Network button 2 A list of detected wireless networks is displayed Tap on the button next to the desired network and tap N...

Страница 30: ...e email address book Frequently used email addresses can be selected from the displayed address list rather than being re typed each time Email Settings Enter and edit the email settings for sending o...

Страница 31: ...ds Enabled Enable and disable screen Touch Sounds by taping on the check box Touch Sounds Enabled Notification Sounds Enabled Enable and disable Notification Sounds by taping on the check box Notifica...

Страница 32: ...ssfully linked Tap Done to return to the Acces sories screen 9 To unlink the device tap Unlink Link CVG 2 Device 1 Tap on the Link CVG 2 Device button 2 Plug the CVG 2 into the OBDII port of any vehic...

Страница 33: ...Midtronics at 1 800 776 1995 and press option 1 Have your model and serial numbers ready This first step is critical as we will trouble shoot the problem s over the phone and many perceived problems...

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