micro-trak SprayMate XRS Скачать руководство пользователя страница 22

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All SprayMate

TM

 XRS consoles, flowmeters and servo valves 

are tested prior to packaging, so unless there has been 

damage in shipment you can be confident that everything will 

be operational when you receive it. 
However, if you do encounter a problem that appears to be 

related to equipment failure, 

PLEASE DO NOT OPEN THE 

CONSOLE.

  Your system is protected by a warranty, and     

Micro-Trak® will gladly correct any defect.
Many problems are the result of mistakes in installation or 

operation. Before returning any parts for service, carefully 

check your installation and review the operating instructions.  

For easy-to-follow guidelines, refer to the troubleshooting 

section which follows.

CONSOLE APPEARS DEAD

Using a test light or meter, check for 12 volts at the power 

source. Also check for damaged power cable or reversed 

terminals. 

(Console requires 12 volts for proper operation).

 

Check connections of ignition or power switch.

SPEED IS ALWAYS ZERO OR ERRATIC

Check for properly calibrated Speed Cal.

Review speed sensor installation. Check for proper mounting, 

alignment and spacing of speed sensor in relationship to 

magnet assembly. Make sure magnet polarities are alternated.  

Also check cable for breaks or incomplete connection.                     

DISTANCE COUNT IS INACCURATE

Speed Cal was incorrectly measured or entered. Review 

calibration, re-adjust and test.

AREA COUNT IS INACCURATE

Implement width or Speed Cal was measured or 

programmed incorrectly. Go back through the original 

procedures, make changes, and test for acre (hectare) count 

again. 

(Make sure no width is entered for unused boom 

sections.) 

Verify accuracy with formula:

Acres = Distance x Width in feet/43560

Hectares = Distance x Width in meters/10,000

NO READOUT OF GALLONS (LITERS), OR GALLONS 

(LITERS) PER MINUTE

Check to see that the sprayer pump and equipment are 

operating properly. If liquid is moving through the line, check 

the flow sensor to be sure it is screwed all the way into the 

flowmeter. 
Check to see that a FLOW CAL number has been entered. Also 

check cable for breaks or incomplete connection. 
If the flowmeter is new or has not been used for a long period 

of time, the turbine may be sticky. Flushing the system out 

with water should make the turbine spin freely.
Flow rate may be too low to register a reading, or foreign 

material may be lodged in the flowmeter.

SECTION SHUT-OFF

If you are in AUTO with no speed, all sections will shut-off.

TOTAL LIQUID USED IS INACCURATE

This may result from an incorrectly-entered “FLOW CAL” 

value. Check the number stamped on the flowmeter tag, 

and be sure the number is entered correctly. If the meter 

has been used for some time, wear may have changed the 

Flow Cal value. 

See Fine-Tuning Flowmeter Calibration in 

Appendix D.

Check the mounting position of the flowmeter. With lower 

flow rates, the meter should be mounted vertically. Also 

check to see that the flow sensor is screwed all the way into 

the flowmeter.
Other causes may be inaccurate sprayer tank markings, a 

flow rate too low to register, or foreign material lodged in 

the flowmeter.

CONSOLE IS ERRATIC IN OPERATION

If you have a two-way radio, it may be mounted too close 

to the console. Keep all SprayMate

TM

 XRS cables away from 

the radio, its antenna and power cable.
Ignition wires could cause the console to malfunction.  

Keep SprayMate

TM

 XRS cables away from ignition wires, or 

install ignition suppressor.
Reroute all cable away from electric solenoids, air 

conditioning clutches and similar equipment.
Check the CONTROL SPEED calibration number in 

Calibration.  If the RATE tends to overshoot or oscillate, the 

CONTROL SPEED setting may be too high for the control 

valve being used; reduce the CONTROL SPEED setting by 1 

(range is -12 to +3).

DISPLAYED MEASUREMENTS DO NOT MAKE SENSE

The console may be in the incorrect measurement mode 

(English or metric). 

DISPLAY READS “99999”

DISTANCE, AREA, and VOLUME counters read 99999 when 

they have exceeded their maximum count. Reset to zero to 

resume counting.

SYSTEM OPERATION (CONTROL) IS SLUGGISH IN 

AUTOMATIC MODE

Check the CONTROL SPEED setting in Calibration.  If using a 

slow valve (4 seconds or more, close to open) increase the 

CONTROL SPEED setting.

Troubleshooting

General

Содержание SprayMate XRS

Страница 1: ......

Страница 2: ...ment please take time to fa mil iar ize yourself with this manual and the actual components before beginning Following the procedures described in this manual will ensure proper per for mance and help...

Страница 3: ...ntenance services if any all in strict accordance with the procedures outlined in the manual The warranty does not include labor installation replacement parts or repairs delivery of replacement parts...

Страница 4: ...n 9 Function Summary 10 Calibration 11 Operating Modes Inline Bypass 13 Special Calibration 14 Operation 20 Pre Field Sys tem Checkout 21 Troubleshooting 22 Appendices 26 Appendix A Fine Tuning Speed...

Страница 5: ...958 Console Quick Mount Kit P N 19960 SprayMateTM XRS Console P N 19955 Power Cable P N 14315 C 14 Nylon cable ties 10 P N 12910 5 16 pin Extension Cable P N 19313 Reference Manual P N 19959 Run Hold...

Страница 6: ...PN 19958 15 Branch Harness branch section 3 PN 14315C 15 Battery Cable w 10A fuse Section 1 Section 2 Control Signal Pressure Input PN 19955 SprayMate XRS Console not to scale Multifunction Output Rem...

Страница 7: ...RED BLK WHT WHT WHT BLK RED WHT RED VES SECTION 1 SECTION 2 M F GND ACCY PWR GND GND P CONTROL SPEED PRESS FLOW TOWER N 3 PIN M P ACCY PWR S B A C B A C B A C B A B B A C B C TOWER 3 PIN W P TOWER 3...

Страница 8: ...50 280 Connection 16 pin GT150 280 Power 2 pin Weather Pack Connection 16 pin GT150 280 Sections 2 3 pin Weather Pack Control 3 pin Weather Pack Flow Speed 3 pin Metri Pack Multifunction 3 pin Metri P...

Страница 9: ...r viewing angle and tighten the knobs securely This section explains how to connect the Spraymate XRS controller to a 12VDC power connection and wiring information about section shut off valve connect...

Страница 10: ...ns Right Side Calibration Positions VOLUME MINUTE Displays total gallons liters of liquid applied per minute DISTANCE Displays Distance traveled in Feet or Meters May be reset NOTE ON COUNTERS VOLUME...

Страница 11: ...g changes turn console OFF 7 To save changes and exit Calibration press and hold the CAL button for 1 second CAL icon on screen will turn off and red LED light will turn off NOTE When locked Calibrati...

Страница 12: ...ept for Target Rate and Row Width factors Counter 1 can be cleared but Counters 2 3 remain locked Default Unlocked OPTIONAL TEST SPEED is not a CALIBRATION setting It internally simulates a speed sign...

Страница 13: ...tions are on the Row Width is used as the active width If one section is shut off the active width is halved SECTION 1 SECTION 2 SECTION 1 SECTION 2 Inline Bypass Valve Polarity Tank Strainer Pump Flo...

Страница 14: ...output configuration Special Calibration settings are accessed by selecting the parameter with the main rotary knob and then pressing the CAL button to access Pages Numbers displayed on the screen in...

Страница 15: ...Polarity NOT USED Location PAGE 1 SPEED Description This setting is NOT used in this version of the SprayMate XRS Do Not Adjust Default Closed UNITS CONTROL SPEED OUTPUT TYPE PWM or STD Hold Input Po...

Страница 16: ...re specified in the UNITS Special Calibration setting Default 300 AUTO SHUTOFF STD ONLY Location PAGE 2 TANK Description Enables Auto Shutoff feature it runs the control valve towards minimum flow eac...

Страница 17: ...MUM PRESSURE Location PAGE 3 VOLUME Description When using pressure based control this sets an absolute minimum pressure for the system This parameter must be set along with Proportional Minimum Flow...

Страница 18: ...5 X 10 Default 15 0 gpm MULTIFUNCTION OUTPUT Location PAGE 4 DISTANCE Description Selects mode of 12VDC power sent to Multifunction Output connection on branch harness Default setting this function is...

Страница 19: ...OFFSET PRESSURE ALARM LOW PRESSURE ALARM HIGH PRESSURE FULL SCALE MANUAL ENABLE 3 WAY VALVE ENABLE AUTO SHUTOFF AGITATION or VALVE POLARITY PWM FREQUENCY MAXIMUM PULSE WIDTH MINIMUM PULSE WIDTH MINIMU...

Страница 20: ...rate may also be adjusted while in HOLD Manual Operation Manual mode sets and maintains a steady flow rate GPM not affected by changes in vehicle speed The overall application rate GPA will vary depen...

Страница 21: ...sure 3 Power up SprayMate XRS and switch system to HOLD 4 Enter Calibration mode by pressing and holding CAL button 5 Turn rotary knob to TEST SPEED position 6 Enter the fastest speed you ll be drivin...

Страница 22: ...been entered Also check cable for breaks or incomplete connection If the flowmeter is new or has not been used for a long period of time the turbine may be sticky Flushing the system out with water s...

Страница 23: ...ould result in a very high resistance infinite Troubleshooting cont Checking Individual Components MAGNETIC HALL EFFECT SPEED AND FLOW SENSORS Caution Improper connection or voltage could damage the H...

Страница 24: ...lding the Decrease button should cause the BLACK wire to pulse toward 12 volts light will pulse SERVO VALVE The best way to test the servo valve is with a known working console Turn console ON put the...

Страница 25: ...for ideal system performance PRESSURE DROPS All hose valves and fittings especially elbows can cause undesirable pressure losses Here are a few points 1 Use hoses as large in diameter as practical 2 A...

Страница 26: ...26 Appendices...

Страница 27: ...te the distance counting function The console display numbers will increase adding to the distance total as you drive Drive the pre measured course and place the Run Hold switch in HOLD when the marke...

Страница 28: ...n amount of water run If the two amounts are within two percent no fine tuning is required If the two amounts are more than three percent different continue with the next step 9 With the console still...

Страница 29: ...o provide the console with a valid operating speed is unacceptable This is intended for situations where the application equipment is quickly going from a stopped condition Speed 0 to an operating spe...

Страница 30: ...play pre55 4 Press to save changes and exit Calibration Mode 5 Turn off console 6 Enter Special Calibration Mode by holding button and turning on power 7 Turn rotary dial to Volume position 8 Press bu...

Страница 31: ...LeRay Ave Eagle Lake MN 56024 Toll Free 800 328 9613 507 257 3600 Fax 507 257 3001 www micro trak com email trakmail micro trak com Printed in U S A Copyright 2019 Micro Trak Systems Inc P N 19959 A...

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