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REV.03_9/2021

PARTS

Spray System, Boom Assembly (Option)

SPRAY SYSTEM BOOM LENGTH PARTS NUMBERS

PART NUMBER DESCRIPTION
780-105

SPRAY SYSTEM, BOOM ASSEMBLY, 5’

780-106

SPRAY SYSTEM, BOOM ASSEMBLY, 6’

780-107

SPRAY SYSTEM, BOOM ASSEMBLY, 7’

780-108

SPRAY SYSTEM, BOOM ASSEMBLY, 8’

780-109

SPRAY SYSTEM, BOOM ASSEMBLY, 9’

780-110

SPRAY SYSTEM, BOOM ASSEMBLY, 10’

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Страница 1: ...3334 North Booth Street Milwaukee WI 53212 U S A 414 964 4550 I 414 964 4503 EMAIL info metalforms com I WEBSITE REV 03 ROLLER SCREED OPERATION PARTS MANUAL...

Страница 2: ......

Страница 3: ...KWAY ASSEMBLY 5 780 310 WALWAY ASSEMBLY 10 This manual was first issued July 2020 Legal Notice The information contained in this General Safety Guidelines Sheet was considered the best available at th...

Страница 4: ...13 General Safety Guidelines 14 Machine Operation 18 Machine Basics 18 Loading Unloading Your Machine 18 Startup Procedure 19 Controls Features 20 Machine Operation 21 Starting Machine Operation 21 St...

Страница 5: ...Panel BOM 49 Platform Assembly 50 Platform BOM 50 End Frame Lite Idler Assembly 51 End Frame Lite Idler BOM 52 Support Frame Assembly 53 Support Frame BOM 53 Roller Assembly 54 Roller BOM 54 Spray Sys...

Страница 6: ...dealer you purchased the machine from or Metal Forms Corporation directly You can find a list of contents and corresponding page numbers for the following sections in this manual Your engine and batt...

Страница 7: ...low breakdown R 121381 03 19 1 Please note your machine serial number and information below R Roller Screed L Speed Screed Light Duty Blank Speed Screed Heavy Order Number Month Order Line Year Your S...

Страница 8: ...nd illustrations in this manual are subject to change without notice and are based on the latest information available at the time of printing To order your spare replacement parts please contact the...

Страница 9: ...kstand is standard on all machines and is controlled via two buttons at the top of the drive roller joystick It includes a monitoring light to indicate when the kickstand is fully extended retracted R...

Страница 10: ...leaner Paper Oil Capacity 2 1 US qt 2 0L Fuel Unleaded 86 octane or higher Dry Weight 104 7 lbs 47 5 kg Length 13 1 333 mm Width 19 0 483 mm Height 17 2 438 mm The power rating of the engine indicated...

Страница 11: ...REV 03_9 2021 9 Engine Wiring Diagram 26A CHARGING SYSTEM...

Страница 12: ...10 REV 03_9 2021 Machine Dimensions...

Страница 13: ...SAFETY REV 03_9 2021 11 Safety Section State Federal Regulations...

Страница 14: ...afety labeling Failure to observe precautions could result in injury to people or damage to property Safety Warnings This is the safety alert symbol It is used to alert you to potential personal injur...

Страница 15: ...is equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety notes SYMBOL SAFETY HAZARD Lethal exhaust gas hazards Explosive fuel hazards Burn...

Страница 16: ...ciated with it DO NOT operate any equipment while under the influences of drugs alcohol or medications Check machine EACH DAY before use to ensure it is proper running condition If any parts are worn...

Страница 17: ...lled fuel or combustible fluids Fuel is extremely flammable and its vapors can cause an explosion if ignited ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme...

Страница 18: ...If the battery is not charged combustible gas will build up DO NOT charge battery if frozen Battery can explode When frozen warm the battery to at least 61 F 16 C ALWAYS recharge the battery in a well...

Страница 19: ...ables Walk around the machine before starting it to see if any items are worn damaged leaking etc that may make the machine dangerous to operate Stop and inspect the equipment if you strike an object...

Страница 20: ...t equipment and processes and only sources the highest quality materials and components to ensure a long life out of your investment Our one of a kind design utilizes a variable volume closed loop dua...

Страница 21: ...rvice and Adjustments heading 7 Verify the slinger roller lever is in the neutral position After your thorough inspection of the above mentioned items you are ready to start the machine Follow the bel...

Страница 22: ...tand Control Slinger Lever Drive Lever Hour Meter Throttle Control Engine Oil Light Ignition Key Hydraulic Oil Fill Cap Spray On Off Horn On Off Hydraulic Oil Filter Fuel Tank On Off Engine Oil Dipsti...

Страница 23: ...nd slinger tubes spin in the same direction one lever needs to be up while the other is down 4 To operate the steering leg to steer the machine push the LEFT button on the drive joystick until the mac...

Страница 24: ...ocedure listed below 1 Loosen the 4 3 8 nuts bolts on the hydraulic motor A and the 2 3 8 nuts bolts on the idler side bearing B 2 Loosen the 2 1 2 jam nuts C on the adjustment bolts on both the power...

Страница 25: ...roller then loosen the third nut bolt B 3 Using a lever or pallet jack forklift etc lift one end of the roller just enough to take the tension off of the last bolt nut that was loosened and remove th...

Страница 26: ...frame and extension frames Seasonal Maintenance Replace hydraulic oil filters Change engine oil and filters see Honda manual for additional recommendations 1Honda recommends a SAE 10W 30 or 5W 30 moto...

Страница 27: ...REV 03_9 2021 25 PARTS Parts Full Assembly Full Assembly BOM...

Страница 28: ...26 REV 03_9 2021 PARTS End Frame Power Assembly...

Страница 29: ...REV 03_9 2021 27 PARTS End Frame Power Assembly Continued...

Страница 30: ...27 15 1 780 204 19 MOTOR MOUNT PLATE ADJUSTABLE 27 16 1 780 204 21 MOTOR MOUNT PLATE SLIDING 26 17 1 780 204 22 ROLLER ADJUSTMENT COVER 27 18 1 780 204 23 PUMP SUPPORT BRACKET 26 19 1 780 204 24 COVE...

Страница 31: ...REV 03_9 2021 29 PARTS Engine Assembly...

Страница 32: ...16 x 1 1 4 GR 5 ZPS 3 12 041 138 WASHER FLAT 3 8 x 1 OD GP ZPS 4 4 040 438 NUT LOCK 3 8 16 GR A ZPS 5 4 020 499 SCREW CAP HEX HEAD 3 8 16 UNC X 2 1 2 GR A ZPS 6 1 780 204 2 3 INTAKE SHIELD ASSEMBLY 6...

Страница 33: ...REV 03_9 2021 31 PARTS Hydraulics Assembly...

Страница 34: ...T 1 DO3 P 36 14 1 780 274 3 14 HOSE ASSEMBLY FILTER OUT 2 PILOT P 35 15 1 780 274 3 15 HOSE ASSEMBLY D03 T PUMP S 36 16 1 780 274 3 16 HOSE ASSEMBLY D03 A KICKSTAND A 36 17 1 780 274 3 17 HOSE ASSEMBL...

Страница 35: ...3 1 780 274 3 1 3 HYDRAULIC OIL LEVEL TEMP GAUGE 4 1 780 274 3 1 4 SUCTION STRAINER TANK MOUNTED 1 1 2 TO 1 NPT 5 6 020 485 SCREW CAP HEX HEAD 3 8 16 X 1 GR A FT ZPS 6 1 780 274 3 1 6 FITTING HYD STRA...

Страница 36: ...S 5 3 780 274 3 5 HYDRAULIC MOTOR ASSEMBLY 23 1 780 274 3 23 HOSE ASSEMBLY MOTOR DRIVE 1 A PUMP A2 24 1 780 274 3 24 HOSE ASSEMBLY MOTOR DRIVE 1 B MOTOR DRIVE 2 A 25 1 780 274 3 25 HOSE ASSEMBLY MOTOR...

Страница 37: ...YDRAULIC COOLER ASSEMBLY 8 1 780 274 3 8 FILTER ASSEMBLY 14 1 780 274 3 14 HOSE ASSEMBLY FILTER OUT 2 PILOT P 18 1 780 274 3 18 HOSE ASSEMBLY PILOT T TANK 2 19 1 780 274 3 19 HOSE ASSEMBLY PILOT 1 PUM...

Страница 38: ...80 274 3 7 HYDRAULIC MANIFOLD KICKSTAND 8 1 780 274 3 8 FILTER ASSEMBLY 10 2 780 274 3 10 CLAMP TIGHT SEAL BOLT 1 3 8 1 1 2 ID 11 1 780 274 3 11 HOSE ASSEMBLY CHARGE PUMP IN TANK OUT 12 1 780 274 3 12...

Страница 39: ...N 1 1 780 249 HYDRAULIC CYLINDER 2 1 2 BORE 16 STROKE 2 1 780 204 3 2 2 KICKSTAND FOOT ASSEMBLY 3 2 046 675 CLEVIS PIN 1 X 4 1 2 ZPS 4 2 046 215 COTTER PIN 3 16 x 1 3 4 ZPS 5 2 780 274 3 2 5 FITTING H...

Страница 40: ...FITTING HYD 37 DEG FLARE JIC SWIVEL 90DEG 4 4 3 3 780 274 3 3 3 FITTING HYD STRAIGHT ORB JIC 8 8 4 3 780 274 3 3 8 FITTING HYD 90 DEG ORB JIC 8 5 1 780 274 3 3 7 FITTING HYD LOW PRESSURE BEADED INSERT...

Страница 41: ...THOMAS MAGNETE PROPORTIONAL CONTROL BLOCK 3 2 780 274 3 4 3 FITTING HYD STRAIGHT ORB JIC 4 4 1 780 274 3 4 4 FITTING HYD STRAIGHT ORB JIC 6 5 1 780 274 3 4 5 FITTING HYD 90 DEG ORB JIC 6 6 2 780 274 3...

Страница 42: ...ly Motor ITEM QTY PART NUMBER DESCRIPTION 1 1 780 077 HYDRAULIC MOTOR ROLLER SCREED PARKER TF LSHT 2 2 780 274 3 3 4 FITTING HYD STRAIGHT ORB JIC 8 10 3 4 020 532 SCREW CAP HEX HEAD 1 2 13x3 1 4 GR 5...

Страница 43: ...Y PART NUMBER DESCRIPTION 1 1 780 204 3 6 1 HYDRAULIC COOLER BRACKET R 2 1 780 204 3 6 2 HYDRAULIC COOLER BRACKET L 3 1 780 204 3 6 3 HYDRAULIC OIL HEAT EXCHANGER 4 2 780 204 3 6 4 FITTING HYD STRAIGH...

Страница 44: ...8 10 5 1 780 274 3 7 9 FITTING HYD 90 DEG ORB JIC 8 10 6 2 780 274 3 7 7 FITTING HYD STRAIGHT ORB JIC 6 8 7 1 780 274 3 7 2 DAMAN D03 TAPPING PLATE 8 2 780 274 3 7 4 ASHCROFT PRESSURE TRANSDUCER 9 1 7...

Страница 45: ...UM PRESSURE 2 1 780 274 3 8 2 FITTING HYD STRAIGHT ORB JIC 8 12 3 2 780 256 SPACER ALUMINUM 5 16 ID x 3 4 OD x 1 2 LONG 4 2 022 313 SCREW MACHINE 5 16 18 x 1 PHP FH ZPS 5 1 780 274 3 8 5 FITTING HYD T...

Страница 46: ...44 REV 03_9 2021 PARTS Fuel System Assembly...

Страница 47: ...1 780 262 FUEL FITTING IN LINE SHUT OFF VALVE 1 4 3 1 780 259 2 FUEL LINE 1 4 DIA x 70 SHUT OFF TO ENGINE 4 1 780 259 3 FUEL LINE 1 4 DIA x 25 TANK TO CARB 5 1 780 259 4 CARBON CANISTER 1 8L INTEGRAL...

Страница 48: ...S LIST ITEM QTY PART NUMBER DESCRIPTION 1 1 780 230 BATTERY 12V ROLLER SCREED 2 1 780 261 LARGE CELL BATTERY HOLD DOWN 3 2 780 263 BATTERY TERMINAL MIL SPEC TOP POST SET w COVER 4 2 780 264 BATTERY CA...

Страница 49: ...REV 03_9 2021 47 PARTS End Frame Control Panel Assembly...

Страница 50: ...STICK ASSEMBLY SLINGER 11 8 020 103 SCREW BUTTON HEAD 1 4 20 x 3 8 ZPS 12 16 020 424 NUT LOCK EXTERNAL TOOTH 1 4 20 ZPS 13 4 020 107 SCREW BUTTON HEAD 1 4 20 x 7 8 ZPS 14 1 780 274 6 16 WIRE HARNESS G...

Страница 51: ...LOCK EXTERNAL TOOTH 1 4 20 ZPS 3 6 020 103 SCREW BUTTON HEAD 1 4 20 x 3 8 ZPS 4 2 040 409 NUT LOCK EXTERNAL TOOTH 6 32 ZPS 5 2 022 152 SCREW BUTTON HEAD 6 32 x 3 8 ZPS 6 2 780 274 X SWITCH ROCKER SPDT...

Страница 52: ...ION 1 1 780 246 PLATFORM PLANK GRATING STAIR TREAD 2 2 013 225 TUBE 2 SQ TELESCOPING GALVANIZED x 23 3 4 3 2 780 245 CAP END 2 X2 4 4 020 427 SCREW CAP HEX HEAD 3 8 16 x 2 3 4 GR 5 ZPS 5 4 041 138 WAS...

Страница 53: ...REV 03_9 2021 51 PARTS End Frame Lite Idler Assembly...

Страница 54: ...OVER 5 2 022 163 SCREW BUTTON HEAD 10 24 x 1 2 ZPS 6 2 780 245 CAP END 2 X2 7 1 580 818 DECAL MANUFACTURED BY MFC 8 16 040 938 NUT RIVET 3 8 16 ZPS 9 3 780 44 BEARING FLANGE MOUNT 1 1 4 BORE 10 6 020...

Страница 55: ...1 2 780 007 1 FRAME SUPPORT SIDE 7 EXT 1 2 780 008 1 FRAME SUPPORT SIDE 8 EXT 1 2 780 009 1 FRAME SUPPORT SIDE 9 EXT 1 2 780 010 1 FRAME SUPPORT SIDE 10 EXT 2 2 780 005 2 FRAME SUPPORT HORIZONTAL 2 2...

Страница 56: ...0 005 2 FRAME SUPPORT HORIZONTAL 2 2 780 005 2L FRAME SUPPORT HORIZONTAL LIFT 3 32 040 438 NUT LOCK 3 8 16 GR A ZPS 4 32 020 492 SCREW CAP HEX HEAD 3 8 16 x 1 1 4 GR 5 ZPS Items not shown in drawing H...

Страница 57: ...D BALL VALVE BRACKET 5 7 044 702 BOLT U SHAPED SQ BEND W NUTS 3 8 16 x 2 C x 3 L ZPS 6 8 020 475 SCREW CAP HEX HEAD 3 8 16 X 3 4 ZPS GR A 7 4 040 438 NUT LOCK 3 8 16 GR A ZPS 8 4 041 138 WASHER FLAT 3...

Страница 58: ...56 REV 03_9 2021 PARTS Spray System Tank Pump Components Assembly Option...

Страница 59: ...D 13 1 780 100P 13 3 4 SHORT PIPE NIPPLE 14 1 780 100P 14 FITTING 3 4 NPT TEE 15 1 780 100P 15 PRESSURE REGULATOR POLY 0 400 PSI 16 1 780 100P 16 HOSE 3 4 x 16 3 4 3 WAY VALVE OUT 1 TANK IN 17 3 780 1...

Страница 60: ...OOM LENGTH PARTS NUMBERS PART NUMBER DESCRIPTION 780 105 SPRAY SYSTEM BOOM ASSEMBLY 5 780 106 SPRAY SYSTEM BOOM ASSEMBLY 6 780 107 SPRAY SYSTEM BOOM ASSEMBLY 7 780 108 SPRAY SYSTEM BOOM ASSEMBLY 8 780...

Страница 61: ...2 1 780 105P 2 BANJO 3 4 MALE COUPLER x 1 2 FEMALE THREAD 1 3 1 780 105P 3 BANJO 3 4 FEMALE COUPLER x 1 2 FEMALE THREAD 1 4 3 780 105P 4 QUICK TEEJET NOZZLE ASSEMBLY 110 DEG 1 4 1 3 780 105P 4 1 SPLIT...

Страница 62: ...4 FEMALE COUPLER x 1 2 FEMALE THREAD 1 4 3 780 105P 4 QUICK TEEJET NOZZLE ASSEMBLY 110 DEG 1 4 1 3 780 105P 4 1 SPLIT EYELET QUICK TEEJET NOZZLE BODY ASSY 1 4 2 3 780 105P 4 2 UNIJET TIP BRASS 110 DEG...

Страница 63: ...2021 61 PARTS Walkway Assembly 5 Option Walkway Assembly 5 BOM WALKWAY ASSEMBLY 5 PARTS LIST 780 305 ITEM QTY PART NUMBER DESCRIPTION 1 1 780 305 1 WALKWAY 5 ASSEMBLY 2 1 780 305 3 WALKWAY BALLAST AS...

Страница 64: ...9 2021 PARTS Walkway Assembly 10 Option Walkway Assembly 10 BOM WALKWAY ASSEMBLY 10 PARTS LIST 780 310 ITEM QTY PART NUMBER DESCRIPTION 1 1 780 310 1 WALKWAY 10 ASSEMBLY 2 2 780 305 3 WALKWAY BALLAST...

Страница 65: ...305 2 WALKWAY BRACKET ASSEMBLY 2 1 780 347 STEEL PLANK 12 w x 5 GALV 3 1 041 191 FT WALKWAY RAIL TOP 5 4 2 780 302 WALKWAY FITTING 90DEG ELBOW 5 4 043 012 WASHER PLANK GRATING 3 8 BOLT 6 4 024 498 SCR...

Страница 66: ...ACKET ASSEMBLY 2 1 780 346 STEEL PLANK 12 w x 10 GALV 3 1 041 191 FT WALKWAY RAIL TOP 10 4 2 780 302 WALKWAY FITTING 90DEG ELBOW 5 1 780 303 WALKWAY FITTING TEE 6 6 043 012 WASHER PLANK GRATING 3 8 BO...

Страница 67: ...DESCRIPTION 1 1 780 305 3 1 WALKWAY BALLAST WELDMENT 5 2 2 780 305 3 2 WALKWAY BALLAST BRACKET WELDMENT 2 4 2 044 702 BOLT U SHAPED SQ BEND W NUTS 3 8 16 x 2 C x 3 L ZPS 3 1 780 752 PIPE FITTING CAP...

Страница 68: ...80 305 2 ITEM QTY PART NUMBER DESCRIPTION 1 1 780 305 2 1 WALKWAY BRACKET WELDMENT 2 1 780 301 WALKWAY BASE FLANGE RD ALUM 3 1 780 305 2 3 WALKWAY RAIL VERTICAL 42 4 2 044 702 BOLT U SHAPED SQ BEND W...

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