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19

EN

Troubleshooting

Technicians

Problem

Possible Cause

Remedial action

Compressor does not start, or stops 
and does not start again.

Bad connections
Blown fuse
Overload cut-out switch has tripped

Check all electrical connections. Clean and 
tighten as necessary.

No tension or tension too low

Check connections, verify standard line 
tension.

Air receiver charged

Open drain valve to expel air. Compressor 
should start again when pressure reduces to 5 
bar (72 psi).

Solenoid valve does not empty the delivery 
pipe

Control the solenoid valve, clean or replace it.

Electric motor capacitor damaged or not 

properly fitted

Check the tension at the capacitor, in case of 
damage replace it.

Compressor does not reach set 
pressure and overheats easily.

Inlet air filter is blocked

NOTE: It is also possible that more air is 
being required than compressor is capable of 
delivering

Replace air intake filter.

Compressor does not build pressure or 
very low performance.

Compressor valve damaged

Replace the complete valve block including 
gaskets.

Compressor piston ring consumed

Verify compressor performance and replace 
the piston rings.

Air leaking from pressure switch valve 
when compressor is not running.

Faulty non-return valve

First drain all air completely from receiver. 
Clean or replace the non-return valve.

Air leaking from rinsing nozzle when 
compressor is running (compressors 
with membrane dryers).

Faulty rinsing nozzle

Clean or replace the rinsing nozzle.

Air pressure from regulator does not 
adjust.

Diaphragm inside regulator body is broken.

Replace regulator.

Compressor operating, but no air from 
outlet.

Inlet air filter blocked

Pressure regulator closed
Drain valve open

Replace oil filler/air filter plug.

Turn regulator clockwise to set required 
pressure.
Close drain valve.

Electric motor cuts off during normal 
operation.

Electric motor temperature probe switches off 
the compressor to protect the motor

Too high temperature: Verify general 
conditions.

Thermal switch stops the compressor 
in standard conditions.

Thermal switch is damaged
Problem with piston rings
Electric motor damaged

Replace the thermal switch.
Check rings conditions.
Check if compressor starting is regular, 
replace the motor.

19. Troubleshooting

The following descriptions for use in diagnosing faults are only intended for the use of technicians. Repairs may only be carried out by technicians!    

Содержание META Air 1300 Light

Страница 1: ...pressors META Air META CAM Equipment Logbook Assembly operation and maintenance Compresseurs META Air META CAM Livret d appareil Installation fonctionnement et entretien Compressori META Air META CAM Verbale d installazione Montaggio funzionamento e manutenzione META AIR CAM EN ...

Страница 2: ...of technically qualified service personnel METASYSacceptsnoresponsibilityfordamagescausedduetoexternal factors such as wrong installation improper use of the apparatus or unauthorized technical intervention Users must study equipment and assure themselves of its good condition before every use When the complete compressor is dismantled at the end of its service life it must be returned to the manu...

Страница 3: ...n in dry ventila ted rooms and may therefore not be operated in a damp or wet environment Use of the compressors in the vicinity of gases or inflamma ble liquids is also prohibited 5 Scope of delivery All META Air META CAM compressors are shipped in a single package consisting of a pallet plus carton A booklet containing the installation proof equipment logbook and manual for installation operatio...

Страница 4: ...35 l min Dimensions H x W x D 600x430 x400 mm 550x400x400 mm Power supply 230 V 230 V Frequency 50 Hz 50 Hz Pressure range 5 7 bar 5 7 bar Sound level 65 dB A 65 dB A 6 META Air 30 Tank capacity 40 l Electric motor power 1 1 kW Delivery rate 120 l min Dimensions H x W x D 770 x 710 x 410 mm Power supply 230 V Frequency 50 Hz Pressure range 5 7 bar Sound level 64 dB A 7 META Air 30 Light Tank capac...

Страница 5: ...mm 810 x 710 x 410mm Power supply 230 V 230 V Frequency 50 Hz 50 Hz Pressure range 5 7 bar 8 10 bar Sound level 66 dB A 66 dB A 3 META Air 450 META CAM 450 Tank capacity 90 l 90 l Electric motor power 4 4 kW 4 4 kW Delivery rate 450 l min 450 l min Dimensions H x W x D 820x1100x630 mm 820x1100x630 mm Power supply 400 V 400 V Frequency 50 Hz 50 Hz Pressure range 5 7 bar 8 10 bar Sound level 68 dB A...

Страница 6: ... l min Dimensions H x W x D 810 x 600 x 410 mm Power supply 230 V Frequency 50 Hz Pressure range 5 7 bar Sound level 66 dB A 7 META Air 450 Light Tank capacity 90 l Electric motor power 4 4 kW Delivery rate 500 l min Dimensions H x W x D 820 x 1100 x 600 mm Power supply 400 V Frequency 50 Hz Pressure range 5 7 bar Sound level 68 dB A 8 META Air 650 Light Tank capacity 90 l Electric motor power 4 4...

Страница 7: ...sions H x W x D 1030 x 1560 x 1000 mm Power supply 400 V Frequency 50 Hz Pressure range 5 7 bar Sound level 75 dB A 3 META Air 1300 Light Tank capacity 500 l Electric motor power 16 3 kW Delivery rate 1350 l min Dimensions H x W x D 1050 x 1980 x 780 mm Power supply 400 V Frequency 50 Hz Pressure range 5 7 bar Sound level 78 dB A Operating time META Air An operating time of 70 is possible at the s...

Страница 8: ...lue of 35 C Dry compressed air is delivered to the air receiver through a hose that connects the dryer to the non return valve 5 The entire system is controlled by the pressure switch 10 that regulates the ON OFF mode of the unit Every time the compressors reaches the cut out pressure it switches off and residual compressed air in the delivery pipesystemisventedoutbyasolenoidvalve forcompressorswi...

Страница 9: ...support legs as supplied 3 The compressor may only be installed and operated in a dry well ventilated and low dust location If there is insufficient air flow a suction device or ventilator of the correct dimensions must be installed The ambient temperature must be between 5 C and 40 C The motor fan ensures that the power unit is force cooled effectively However forthistohappen theairmustbeabletofl...

Страница 10: ...dicatedonthetypeplate Atoleranceof 5 is permissible Earthing must always be used for safety purposes 3 The compressors must be connected to a socket which is protected byasuitablemagnetothermalswitch Thesocketmustbeeasilyaccessible so that the appliance can be unplugged easily from the mains supply in the event of danger When a compressor which is operated by three phase alternating current is swi...

Страница 11: ...e of the compressor may be altered at the pressure switch These tasks may only be carried out by authorised technicians During this work the protective cover of the pressure switch must be removed The adjustment can only be carried out while the unit is in use If problems develop with the cut in and cut out pressure refer to the following Screws A Minimum pressure adjustment cut in both of them ha...

Страница 12: ...rained off also in compressors with a membrane dryer Procedure Check for condensate in the air receiver Switch off the compressor and reduce pressure to 1 bar Place a collection container under the air receiver Open the drain valve until there is no more condensate inside the air receiver Close the drain valve again 2 Installation of the manometer The manometers must be installed and checked for l...

Страница 13: ...e power plug Inform an authorised technician In the event of danger disconnect the compressor from the mains remove the power plug The compressor has hot surfaces and may cause burns upon contact Plug in the power cable and connect the air hose 1 Turn the pressure switch 2 to position 1 The compressor operates fully automatic and is controlled by the pressure switch which stops when pressure in th...

Страница 14: ...Air Light EN 14 Wiring diagrams Technicians only META Air Light versions 16 Wiring diagrams 1 META Air 24 24 Light 30 30 Light 2 META Air 24 24 Light 30 30 Light with cover 3 META Air 150 150 Light 250 250 Light META CAM 150 250 4 META Air 150 150 Light 250 250 Light with cover META CAM 150 250 with cover ...

Страница 15: ...Legend F fuse P pressure switch M1 M2 compressor motor 1 3 W1 W3 ventilator 1 3 EV pressure relief valve H hour meter KS1 KS3 motor contactor 1 t1 t2 timing relay 1 2 7 META Air 450 450 Light META CAM 450 3 phases 5 META Air 150 150 Light 250 250 Light 3 phases META CAM 150 250 3 phases 6 META Air 150 150 Light 250 250 Light with cover 3 phases META CAM 150 250 with cover 3 phases ...

Страница 16: ...CAM META Air META CAM META Air Light EN 16 Wiring diagrams Practice personnel technicians 2 META Air 650 650 Light META CAM 650 only META Air Light versions 16 Wiring diagrams 1 META Air 450 450 Light with cover META CAM 450 with cover ...

Страница 17: ...oper item numbers for the Filter cartridge exchange kit the 3000 hours kit valve block complete or the 1500 hours kit 24 30 valve block complete Please provide the module number of the aggregate and the serial number of the compressor which have to be maintained Before any maintenance or repair work is carried out the compressor must be switched off and unplugged from the mains supply and that the...

Страница 18: ...refully place the o ring on the lip of the filter receiver Replace the o ring as necessary 3 Replacement and cleaning of the air intake filter Clean the air intake filters every year with compressed air or water or re place if necessary 18 Decommissioning and disposal Decommissioning If the compressor is not to be used for a longer period of time it is re commended to drain the condensate from the...

Страница 19: ...erformance and replace the piston rings Air leaking from pressure switch valve when compressor is not running Faulty non return valve First drain all air completely from receiver Clean or replace the non return valve Air leaking from rinsing nozzle when compressor is running compressors with membrane dryers Faulty rinsing nozzle Clean or replace the rinsing nozzle Air pressure from regulator does ...

Страница 20: ...20 7 www metasys com info metasys com METASYS makes the difference 2018 02 ZK 55 070 03 70100035 Druck und Satzfehler vorbehalten Subject to printing and setting errors Visit us at GERMANY 49 8823 938 44 33 info metasys com FRANCE 33 4 37 90 22 15 info metasys fr ITALY 39 045 981 4477 desitalia metasys com ...

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