Metal Work REGTRONIC IO-Link, Руководство пользователя

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10. DIAGNOSTICS I4.0
The new advanced Link Regtronic IO-Link diagnostics, called Regtronic I4.0, provides conventional maintenance with a powerful tool of analysis to
ensure reliable, safe and long-lasting operation of the production units.
Maintenance operations are rationalised and optimised through the development of preventive maintenance to:
- prevent breakdowns;
- intervene preventatively to avoid plant shutdowns;
- have all the information relating to operation of equipment in real time;
- monitor the end-of-life of component parts;
- optimize the management of spare parts in the warehouse.
All this makes it possible to convert the data collected into concrete actions, using standard BOXI IO-Link units, without the need for additional
modules.
10.1 Description of Regtronic I4.0 functions
System data
- unit activation counter;
- total working time;
- voltage too-low alarm counter;
- voltage too-high alarm counter;
- alarm for incorrect parameters;
- pressure sensor faulty.
Solenoid pilot data
The following data is permanently stored for each of the two solenoid pilots:
- cycle counter;
- total solenoid pilot activation time counter;
- activation of a report indicating operating cycle exceeding 60%;
- Short-Circuiting Alarm counter;
- Circuit-Open Alarm counter.
Data in hexadecimal format is available as system variables using the IO-Link tools made available by the manufacturers of Master modules, such as
the Siemens Function Block IO_LINK_DEVICE [FB5001]. Refer to the relevant Siemens manual for correct use.
Parameter list
System data
Function Index SubIndex Format
Aggregate data
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0 12 byte - 6 fields
Number of switches ON 1 UINT 32 bit
Total operating time (hours) 2 UINT 32 bit
Number of voltage too-high alarms 3 UINT 8 bit
Number of voltage too-low alarms 4 UINT 8 bit
Number of wrong parameter alarms 5 UINT 8 bit
Number of disconnected pressure sensor alarms 6 UINT 8 bit
Solenoid pilot data
Function Index SubIndex Data type
P IN Average operating cycle exceeding 60%
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1 UINT 8 bit
P IN Number of short circuit alarms 2 UINT 8 bit
P IN Number of interrupted circuit alarms 3 UINT 8 bit
P IN Total number of cycles 4 UINT 32 bit
P IN Total activation time 5 UINT 32 bit
P OUT Average operating cycle exceeding 60%
6 UINT 8 bit
P OUT Number of short circuit alarms 7 UINT 8 bit
P OUT Number of interrupted circuit alarms 8 UINT 8 bit
P OUT Total number of cycles 9 UINT 32 bit
P OUT Total activation time 10 UINT 32 bit