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6. HYDRAULIC TRANSMISSION SYSTEM AND SERVICES

- HYDRAULIC GEAR PUMP FOR SERVICES AND 2nd SPEED

- HYDRAULIC GEAR PUMP CONNECTED TO HYDRAULIC MOTOR CONTROLLING

LEFT

TRACK

- HYDRAULIC GEAR PUMP CONNECTED TO HYDRAULIC MOTOR CONTROLLING

RIGHT

TRACK

- ENDOTHERMIC ENGINE

REFERENCE VALUES FOR CALIBRATION OF THE HYDRAULIC SYSTEM AND
SERVICES SYSTEM.

MEASUREMENT

POINT

PRESSURE

TO BE

DETECTED

MANOMETER

FULL SCALE

TYPE OF

CONNECTION

CORRESPONDING

ENGINE RPM

135 ± 5 bar

250 bar

3/8” G

3600 rpm

190 ± 5 bar

250 bar

3/8” G

3600 rpm

190 ± 5 bar

250 bar

3/8” G

3600 rpm

HOW TO CHECK AND RESTORE THE PRESSURE IN THE HYDRAULIC SERVICE
AND TRANSLATION SYSTEM

All connection points to be used in controlling and regulation are located on the control
distributor.

Содержание TC50

Страница 1: ...USE MAINTENANCE 03672833 MINITRANSPORTER TC50 TC50 AV No ______________ ...

Страница 2: ... THE ENGINE 23 5 GENERAL MAINTENANCE 25 5 1 GREASE POINTS 25 5 2 CHECKS AND CONTROLS 26 5 3 TIGHTENING THE TRACKS 27 5 4 REPLACING THE DISCHARGE HYDRAULIC OIL FILTER 30 5 5 LUBRICANT TABLE 30 5 6 EXPLOSION ENGINE 31 5 7 MAINTENANCE SUMMARY TABLE 31 6 HYDRAULIC TRANSMISSION SYSTEM AND SERVICES 32 7 TROUBLESHOOTING CAUSES AND REMEDIES 35 8 NOTES ON MAINTENANCE 37 WARNING THIS MANUAL MUST ALWAYS FOLL...

Страница 3: ...nufacturer Before starting up the engine make certain that there are no people near the machine in particular children Never transport or lift anyone except the operator Never operate the machine unless you are in good physical condition never drink alcoholic beverages while working This machine is not approved for roadway driving Never use the machine on steep slopes Use it only on terrain where ...

Страница 4: ...afety messages To make the reading of this manual easer follow the indications below DANGER Whenever this symbol appears there is significant danger or risk for the safety of the operator or other persons and even the risk of death Apply all precautions and safeguards suggested in this manual WARNING This symbol indicates the presence of a potential danger that can be eliminated by using and follo...

Страница 5: ...e For any requests always indicate the type and machine number reported on this label For further clarification consult the modalities indicated in the Spare Parts Manual attached with the machine All accessories that can be installed on the machine must have their own label In general this label is visible on the outside of the accessory For further information see the documentation for the speci...

Страница 6: ... MACHINE 1 CONTROL PANEL 2 ENGINE 3 MOBILE FOOTBOARD OPTIONAL 4 ENGINE HOOD OPTIONAL 5 SCREW TRACK TIGHTENER 6 DUMP BODY OR LOAD BUCKET 7 HATCH TO OPEN CLOSE DUMP BODY OR BUCKET 8 MACHINE LIFT HOOKS 9 TRACK 1 2 4 5 6 8 3 9 7 ...

Страница 7: ...ther loose materials suitable in terms of the characteristics and performance indicated in this manual TC50 TC50 AV This machine has a manual hydraulic transmission each lever independently controls the movement of each track thus guaranteeing maximum control in all operating situations Endothermic explosion engine air cooled Manual self winding pull starter ...

Страница 8: ...ansmission type Hydraulic Transmission gear pumps n 3 Total flow rate l min 25 Service gear pump n 1 Flow rate l min 14 Max operating pressure for translation bar 190 Max operating pressure for services bar 135 Max speed Km h 1 8 3 9 Independent track steering system type Hydraulic Track tightening type Adjusting screw Track width mm 180 Specific ground pressure empty loaded Kg cm2 0 118 0 254 0 1...

Страница 9: ...vel LWA 101 dB Acoustic pressure at operator s ear LPA 80 dB Implementation of EEC Directive 44 2002 regarding minimum safety and health prescriptions for on the job exposure to the risks derived from mechanical vibrations Daily action values Hand arm system lower than 2 5 m sec2 Full body system lower than 0 5 m sec2 ...

Страница 10: ... the labels also highlight the risks related to operating the machine Operators who normally wear eyeglasses must wear them to read the labels Keep the labels clean and legible paying particular attention to the safety indications Replace the labels when damaged or missing The Manufacturer is at your disposal when you make such request ...

Страница 11: ...e operating range In case of operating anomalies while moving the various mobile parts of the machine turn the engine off immediately Never perform any checks controls or maintenance operations with the engine running Never transport or lift anyone except the operator The operator can only be transported on the footboard only when running on a flat surface which is paved or smooth and with a load ...

Страница 12: ...12 GOING UP OR DOWN WITH LOAD GOING UP OR DOWN EMPTY TRAVELING OVER A FLAT SURFACE EMPTY GOING UP OR DOWN EMPTY AND WITH LOAD MAX 18 30 MAX 30 MAX 30 MAX 30 MAX ...

Страница 13: ...th full load on a slope of more than 10 insert a safety wedge at the tracks The loaded machine tends to descend on its own whether the engine is on or off WARNING WHEN STOPPING OR PARKING ALWAYS TURN OFF THE DIESEL ENGINE Never use the machine at the rated maximum for excessively long periods of time Always alternate with periods operating at more moderate rates In particular to prevent damage fro...

Страница 14: ...these areas If maintenance needs to be performed the lift body must be blocked with special safety elements S supplied with the machine They must be inserted on the lift cylinder shaft Always lock with safety pin and plug Before parking the machine set the bucket on the ground and the body on the frame to prevent the danger of pinching or shearing In case of machines fitted with Hi Tip skip to blo...

Страница 15: ... the machine Particularly check the length of the ramps taking note their angle with the lorry loading platform has to be between 15 and 16 30 Check that the ramps are properly coupled to the transport vehicle and appropriately spaced The width of the ramp must be such as to allow comfortable passage of the track The ascent and descent operations must always be carried out with the machine running...

Страница 16: ...prevent causing harm or damage To load and unload the transporter from the truck it is suggested to act as shown below Particular attention has to be taken during the overcome of the connection between the ramps and the lorry loading platform which can cause an excessive gradient ASCENT DESCENT TRANSPORT ROPES WEDGES ...

Страница 17: ...with high tip skip weights approximately 470 Kg Hook up the 4 points on the machine and lift Avoid abrupt movements and lift very slowly Lift the machine and position it on the transport vehicle Then anchor it by inserting wedges at the ends of the tracks and locking them to the base If it proves necessary secure the machine to the load base with adequately rated steel cables To unload the unit fo...

Страница 18: ...RATOR LEVER 2 SPEED SELECTOR LEVER 3 LOAD BUCKET UP DOWN LEVER 4 DRIVING LEVER FOR THE LIFTING OF THE UNLOADING SKIP AVAILABLE ONLY ON TC50 AV 5 LEFT TRACK LEVER 6 RIGHT TRACK LEVER 7 DRIVING HANDLEBAR To operate the various commands follow the indications reported below 7 ...

Страница 19: ... 5 and 6 back simultaneously by the same amount TURNING RIGHT WHEN DRIVING FORWARD WITH THE MACHINE AT A STANDSTILL push lever 5 forward of lever 6 this maneuver is facilitated in SLOW drive WITH THE MACHINE MOVING pull lever 6 back vs lever 5 TURNING RIGHT WHEN BACKING UP WITH THE MACHINE AT A STANDSTILL pull lever 5 back vs lever 6 this maneuver is facilitated in SLOW drive WITH THE MACHINE MOVI...

Страница 20: ...euver is facilitated in SLOW drive WITH THE MACHINE MOVING push lever 5 forward vs lever 6 ALL STEERING AND DRIVING DIRECTION CORRECTION MANEUVERS MUST BE PERFORMED SLOWLY AND WITH CAUTION COUNTERSTEERING LEFT AND RIGHT set levers 6 and 5 in symmetrically opposite positions TO THE RIGHT Push lever 5 forward and lever 6 back TO THE LEFT Push lever 6 forward and lever 5 back The maneuver must be per...

Страница 21: ...VER FORWARD FAST SPEED LEVER BACK SLOW SPEED 4 3 SERVICES Lever 3 bucket or dump body control This lever controls tipping of the dump body To lift the dump body push the lever forward to lower the body just pull the lever back 3 3 ...

Страница 22: ...n to lift the frame Push up the lever to lower the bucket Lever 1 accelerator When the engine is started up this lever must be at the midpoint WARNING Use the levers carefully to avoid endangering surrounding people and property To ensure good machine performance for a long time never use excessive force on the transmission and never overload the endothermic engine 1 4 ...

Страница 23: ...ipping or seizing of the various tools If one of the above controls gives a negative result eliminate the problem and repair the element working independently if the operations involved are covered in this manual If not contact an authorized service center to perform any other operations Before starting up the engine set the accelerator lever at its midpoint Once the engine has been started up let...

Страница 24: ...r right of the engine is set to position I ON and not to O OFF It is best to perform this operation as soon as you turn off the engine OPERATION No 5 grip the handle M of the starter device and pull slowly until it exerts resistance Then tug on the cord very fast exerting great force to overcome the compression and start up the engine If the engine does not start up immediately release the handle ...

Страница 25: ...s in the lubricant table Always keep the lubricators clean and efficient and replace them when they are worn or damaged Careful constant greasing of the machine ensures perfect efficiency and safety Also grease all those parts that are exposed to the weather and that require protection to prevent oxidation 50 h 50 h 50 h 8 h 50 h 50 h ...

Страница 26: ...indications in the lubricant table Replace the oil after the first 200 HOURS of operation and every 1000 HOURS thereafter or once a year To fill or top up check that the oil is between the min and max levels on the dip stick incorporated in the screw down cap This control must be performed with the bucket raised cylinder extended and the machine on a flat surface ALWAYS KEEP THE LEVEL BETWEEN MINI...

Страница 27: ... This device is used to restore correct track tightness if they loosen during use 5 3 TIGHTENING THE TRACKS With use the tracks tend to loosen When operating with loose tracks they tend to slip over the driving wheel teeth causing it to jump its housing or to work in precarious fashion damaging and causing wear to the housing Never allow this situation to occur To restore correct track tightness p...

Страница 28: ...t changes of direction while driving on the road in particularly on rough hard terrains full of sharp uneven points with a high degree of friction DO NOT COUNTERSTEER To turn to the right and left whether driving or at a standstill only operate one track Prevent the tracks from coming into contact with protrusions or sharp cutting objects while driving Prevent the tracks from coming into contact w...

Страница 29: ...RATIONS DUE TO FATIGUE OR OUTSIDE FACTORS Generally these problems are caused both by the way the machine is used and the nature of the site where the unit is operating These lacerations of the track can be reduced but not eliminated by attentive responsible use of the machine and do not require immediate replacement of the track even if it is reaching the end of its life span and it is time for i...

Страница 30: ...without allowing any of the oil that leaks out during emptying and replacement to seep into the environment IT IS BEST TO PERFORM THESE OPERATIONS OVER AN IMPERMEABLE OR PLASTIC CLOTH THE OIL MUST BE DISPOSED OF THROUGH AN AUTHORIZED COMPANY 5 5 LUBRICANT TABLE Agip RECOMMENDED PRODUCTS PARTS TO BE LUBRICATED QUANTITY Liters AGIP MOTOR OIL HD 15W 40 EXPLOSION ENGINE See engine manual AGIP ARNICA 4...

Страница 31: ...CEMENT Oil filter cartridge Hydraulic oil OPERATION TO BE PERFORMED COMPONENT INVOLVED FREQUENCY OF SUBSEQUENT REPLACEMENTS in hours 8 50 100 250 500 1000 CLEANING Tracks Dump body and bucket Pump body guard space Hydraulic oil tank CONTROLS AND POSSIBLE REPAIR Track tightness Hydraulic oil REPLACEMENT Oil filter cartridge Hydraulic oil GREASING Grease Points WARNING For the controls to be perform...

Страница 32: ... VALUES FOR CALIBRATION OF THE HYDRAULIC SYSTEM AND SERVICES SYSTEM MEASUREMENT POINT PRESSURE TO BE DETECTED MANOMETER FULL SCALE TYPE OF CONNECTION CORRESPONDING ENGINE RPM P1 135 5 bar 250 bar 3 8 G 3600 rpm P2 190 5 bar 250 bar 3 8 G 3600 rpm P3 190 5 bar 250 bar 3 8 G 3600 rpm HOW TO CHECK AND RESTORE THE PRESSURE IN THE HYDRAULIC SERVICE AND TRANSLATION SYSTEM All connection points to be use...

Страница 33: ...ssure valve V2 set on the distributor turning it until the pressure indicated in the table has been reached RIGHT TRACK To check correct pressure once the manometer has been positioned in measuring point P3 lock the right track by setting a fixed point between the drive wheel and the machine frame Rev up the engine to the set number of revolutions 3600 rpm and read the pressure indicated on the ma...

Страница 34: ...ydraulic oil at operating temperature approximately 50 60 C WHEN CONNECTING AND DISCONNECTING THE POINTS FOR INSERTING THE MANOMETER CHECK FOR OIL LEAKS IT IS ADVISABLE TO PERFORM THE ABOVE OPERATION OVER AN IMPERMEABLE OR PLASTIC SHEET DO NOT DISPERSE OIL IN THE ENVIRONMENT THE OIL MUST BE DISPOSED OF THROUGH AN AUTHORIZED COMPANY ...

Страница 35: ...OLS under GENERAL MAINTENANCE One of the two tracks is blocked Foreign bodies have worked their way in between the track and the frame Remove the foreign body Hydraulic motor failure Contact an authorized workshop Pump damaged Contact an authorized workshop Hydraulic piping failure Check and replace if necessary The dump body hatch does not open or close Hook device damaged Check lever seat etc an...

Страница 36: ... hydraulic motor damaged Contact an authorized workshop Problem in the translation system the machine does not move or steer Hydraulic oil overheated Wait until the hydraulic oil cools then try again Even if the lever is moved the corresponding track does not move Hydraulic pump failure Contact an authorized workshop Hydraulic piping failure Check and replace if necessary Hydraulic oil overheated ...

Страница 37: ...37 8 NOTES ON MAINTENANCE DATE WORK PERFORMED HOURS WORK PARTS INVOLVED ...

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