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User Manual for the Cliniklav

25 

 

41

 

 

The internal testing of the sensors for temperature, 

pressure or conductivity showed an excessive deviation, 

the malfunction can be reported on switching on the 

autoclave or in the course of a program: 

  If this occurs repeatedly, inform your specialist dealer. 

 

The limit deviation for internal analogue/digital signal 

conversion has been exceeded: 

  If this occurs repeatedly, inform your specialist dealer. 

 

 

The limit deviation between the two sensors for the steam 

temperature has been exceeded: 

  If this occurs repeatedly, inform your specialist dealer. 

 

 

During the Vacuum test program the pressure was too high 

(very large leak): 

  Repeat the vacuum test, and if there is another 

malfunction message inform your specialist dealer. 

 

After starting the program there was a loss of power. The 

error report is received when the electricity supply is 

restored: 

  Check the mains power supply installation, if no errors 

can be found, inform the service agent. 

 

If there is a loss of power when the chamber is under 

pressure, then there will be an additional reminder to 

sterilize the sterile filter, since this may have become moist 

and non-sterile: 

  Remove the sterile filter at the rear of the autoclave. 

  Sterilize the filter using the Quick-Program S. 

  Then replace the filter. 

 

The time limit for the steam generator to reach the 

necessary pressure has been exceeded: 

  If this occurs repeatedly, inform your specialist dealer. 

 

 

The minimum sterilization temperature has not been 

reached: 

  Reduce the size of the load. 

  If this occurs repeatedly, inform your specialist dealer. 

 

The maximum sterilization temperature has been 

exceeded: 

  If this occurs repeatedly, inform your specialist dealer. 

 

Sterilization pressure falls below the minimum level: 

  Reduce the size of the load. 

  If this occurs repeatedly, inform your specialist dealer. 

 

The maximum sterilization pressure has been exceeded: 

  If this occurs repeatedly, inform your specialist dealer. 

 

The difference between measured and theoretical 

temperature is too large: 

  If this occurs repeatedly, inform your specialist dealer. 

M al f u nc ti o n  32 : 

P ow er   f ai l ur e

 

 

S t er i l e  fi l ter  

s t er i l i z e

 

 

M al f u nc ti o n  18 : 

S e n so r :  . . .   I npu t :  . . .

 

 

M al f u nc ti o n  26 : 

A/ D - C o n ve r t er

 

 

M al f u nc ti o n  27 : 

T e m p. S e ns . d ef   1, 2

 

 

M al f u nc ti o n  31 : 

S ys t e m  l ea k

 

 

M al f u nc ti o n  33 : 

P r e ss.  r el ea se

 

 

M al f u nc ti o n  34 : 

S t er i l i z a ti o n  TU 1

 

 

M al f u nc ti o n  35 : 

S t er i l i z a ti o n  TO 1

 

 

M al f u nc ti o n  36 : 

S t er i l i z a ti o n  D U

 

 

M al f u nc ti o n  37 : 

S t er i l i z a ti o n  D O

 

 

M al f u nc ti o n  38 : 

S t er i l i z a ti o n  TD 1

 

 

Содержание Cliniklav 25

Страница 1: ...ional reliability has established MELAG as the world s leading manufacturer in the instrument treatment and hygiene field You our customer are justified in your demand for the best products quality an...

Страница 2: ...iklav 25 Responsible for the contents MELAG Medizintechnik oHG Geneststra e 6 10 10829 Berlin Germany E Mail info melag com www melag com Document BA_2_GB_25C_v6 doc Revision 6 16 1560 Alteration date...

Страница 3: ...1 Power supply 10 3 2 Connection of a water treatment unit 10 3 3 Vacuum test 10 3 4 Bowie Dick test 12 3 5 Trial run 12 3 6 Record of installation and setting up 13 3 7 Validation 13 4 STERILIZATION...

Страница 4: ...6 8 2 Helix test body system MELAcontrol PRO 36 8 3 Continuous monitoring of sterilization process 36 9 OPERATIONAL ERRORS MALFUNCTIONS 37 9 1 Warning messages 37 9 2 Malfunction messages 39 9 3 React...

Страница 5: ...urns The autoclave is intended for use outside the patient environment The minimum distance to the treatment area must have a radius at least 1 5 meters Under current VDE regulations this autoclave is...

Страница 6: ...hat must not be disposed in domestic waste The vendor is responsible for appropriate disposal of the device it must be delivered to the vendor to be disposed of By the designation of an apparatus with...

Страница 7: ...1 15 14 Fig 1 Views of the Cliniklav 25 1 Control panel 9 Emergency pressure release and cavitation outlet 2 Door opens to the left 10 Sterile filter 3 Door opener 11 Feed water inlet 4 Emergency door...

Страница 8: ...tting Program selection for sterilization programs test programs and for selecting options sub menus of the special functions Start Stop key to start and interrupt programs drying and to control speci...

Страница 9: ...the next program run An integrated conductivity measurement system monitors the quality of the distilled or demineralized water used for the steam generation For frequent operations the larger demand...

Страница 10: ...o optimally meet the needs of the Cliniklav 25 with respect to water quality and output The user manual for the MELAdem 55 contains detailed instructions for installation and operation of this water t...

Страница 11: ...tion with Quit with key By pressing the key the door is unlocked and the door can be opened after the message Open door please is displayed 8 The display shows the selected program If the leakage rate...

Страница 12: ...e Bowie Dick test is not the more or less strong contrast of the colour change rather the even nature of the colour change on the test sheet If the treatment strips treatment indicator sheet indicates...

Страница 13: ...ludes the formation of rust as a result of the components of the autoclave Where rust forms on the autoclave or the items to be sterilized investigations have repeatedly shown that this rust has been...

Страница 14: ...sed sterilization containers Closed sterilization containers must be perforated on at least one side preferably underneath or must have valves in order to ensure that steam can penetrate and condensat...

Страница 15: ...on time of 3 5 min Sterilization only of unwrapped instruments no textiles for rapid re use drying can be interrupted manually Gentle Program at 121 C 1 bar and a sterilization time of 20 5 min Steril...

Страница 16: ...50 Operation Display message At the start of the program press the key The display shows a message confirming the extra drying and then the program runs as described in section 4 9 but with 50 longer...

Страница 17: ...ired pressure and temperature have been reached the sterilization proper then begins The display shows alternately the pressure and temperature and the time remaining 5 Pressure release After completi...

Страница 18: ...t When using Quick Program S you can perform an early drying abort effecting immediate renewed availability The unwrapped instruments are to be removed following program end and left to dry through th...

Страница 19: ...he Universal Program and Gentle Program With the Quick Program S it may be desirable to interrupt the drying program so that items can be used again The unwrapped items will dry as they are cooling do...

Страница 20: ...repeated after the items have been re wrapped It is important for sterile storage that the items have been properly dried The Cliniklav 25 provides very good drying if the program has not been interr...

Страница 21: ...in to return to the starting point 4 14 Display total batch number ____________________________________________ The Cliniklav 25 keeps a running count of the total number of batches sterilized and thi...

Страница 22: ...printer or another output medium is connected and operable and the option Immed output NO has been selected then confirmation will be requested before the oldest log is overwritten see Section 9 1 Yo...

Страница 23: ...t are necessary return to point 4 and begin again 8 or press Start Stop to return to the Function menu and 9 press Start Stop again to return to the starting point Program Start Stop Date Time Year 19...

Страница 24: ...low voltage output of the power supply unit into the power supply jack on the rear of the printer For operation of the printer please consult the instructions in its user manual 5 2 2 Initialising the...

Страница 25: ...own key and also press Select Function menu submenu Print 2 Navigate with key or to the submenu Batch output 3 Press Program key the display shows the menu Batch output submenu output medium 4 Press o...

Страница 26: ...step 6 select MELAflash or MELAnet as output medium 5 6 No output medium __________________________________________________ In order to select the option No output medium proceed as described as in se...

Страница 27: ...tput a log subsequently and independently from the time of the end of a program an output medium is connected and initialised proceed as follows Operation Display message 1 Hold down key and also pres...

Страница 28: ...d return to the Function menu 10 Press the Start Stop key to return to the initial display 5 7 3 Display protocol memory With a connected and initialised printer or another output medium the status of...

Страница 29: ...ed printer or another output medium then select the following options after switching on the autoclave Operation Display message 1 Hold down key and also press key Select Function menu submenu Print N...

Страница 30: ...rder to delete all stored logs e g in the event of the warning message Protocol memory full with the option Immed output NO selected see section 5 7 1 then after switching on the autoclave proceed as...

Страница 31: ...ey to delete all stored logs or press Start Stop to terminate 5 Then press Start Stop to return to Function menu 6 and press Start Stop again to return to the starting display Program Start Stop Funct...

Страница 32: ...06 36 2 Fractionation Evacuation 0 84 58 1 09 54 Steam entry 0 41 109 8 14 05 3 Fractionation Evacuation 0 84 57 9 17 47 Steam entry 0 40 109 8 21 48 4 Fractionation Evacuation 0 84 65 9 25 22 Steam e...

Страница 33: ...e and the door hinge left side must be regularly lubricated with silicone grease in order to ensure that the door can easily be locked and unlocked without unnecessary wear The outer parts of the auto...

Страница 34: ...ained the non rusting materials used in the autoclave cannot cause rust formation in the autoclave Where rust forms this is drag in rust This originates from instruments or other metal items carrying...

Страница 35: ...7 6 Renewed Qualification________________________________________________ DIN EN 17665 recommends a new qualification at regular intervals A new standard DIN 58946 7 is currently in preparation This w...

Страница 36: ...st body system MELAcontrol MELAcontrol PRO is an indicator and batch control system fulfilling the requirements of DIN EN 867 5 It consists of a test body the Helix and an indicator strip If sterilizi...

Страница 37: ...sure if too low it may be necessary to install a pressure booster Check if the motor protection switch has tripped Fig 2 pos 17 no sound from vacuum pump Press button of protection switch back down Fl...

Страница 38: ...t body e g MELAcontrol PRO should be added to each sterilization cycle Conductivity of the demineralized or distilled water exceeds the second limit value of 35 S cm a program start is no longer possi...

Страница 39: ...ssages occur during operation you can continue to use the autoclave until the regular service when the cause of the leak will be identified 9 2 Malfunction messages____________________________________...

Страница 40: ...filter is clogged there will have been an earlier warning message see section 9 1 Exchange filter Maximum difference between the program duration and the internal clock exceeded If this occurs repeat...

Страница 41: ...is may have become moist and non sterile Remove the sterile filter at the rear of the autoclave Sterilize the filter using the Quick Program S Then replace the filter The time limit for the steam gene...

Страница 42: ...e temperature measured at temperature sensor 2 is too large If this occurs repeatedly inform your specialist dealer or After sales Service Also see malfunction 38 9 3 Reaction to warnings error messag...

Страница 43: ...hen the autoclave is switched on or if the display blacks out repeatedly please inform your specialist dealer If you exchange the fuses order two new spare fuses through your dealer MELAG Art No 57590...

Страница 44: ...are no kinks in the drain hose 2 Check that the condensate outflow is not blocked by dropped instruments filter paper etc on the floor of the pressure chamber 3 Check that the maximum load has not bee...

Страница 45: ...hamber and seal for its correct condition see section 7 1 Check of the operating materials see section 4 1 Check of the operation readiness of the recording equipment see section 5 3 Feed water qualit...

Страница 46: ...dB A Heat emission ca 4 MJ Max altitute 2000 m Ambient temperature 5 40 C recommended max 25 C Relative humidity 80 at 31 C decreasing in a linear fashion up to a relative humidity of 50 at 40 C CE m...

Страница 47: ...load Quick Program S approx 1 57 2 1 kWh 1 kg 15 kg load unwrapped Gentle Program approx 2 8 3 6 kWh 1 kg 7 kg load Prion Program approx 2 8 4 0 kWh 1 kg 15 kg load Bowie Dick Test approx 3 0 kWh redu...

Страница 48: ...in 12 min Quick Program S 2 1 2 2 bar 134 136 C 5 30 min 10 min Prion Program 1 1 1 2 bar 121 122 C 20 30 min 20 min Variable cycle times with max load of 15 kg instruments with complete drying Progra...

Страница 49: ...ying standards for sterilized items Particularly difficult drying tasks e g double wrapping can also be dried to very good standards with the help of the supplementary drying function and the automati...

Страница 50: ...Heat Heat Heat Heat Fig 10 Drying For good drying it is essential that surplus heat be transfered to the objects which have been sterilized In addition the condensate must be led out of the steriliza...

Страница 51: ...s such as instrument oil should be avoided unless absolutely necessary Prior confirmation should be obtained from the manufacturer of such agents that they are in fact suitable for steam sterilization...

Страница 52: ...sterilization containers of the same size so that condensate can flow down the sides Fig 14 Stacked sterilization containers 11 4 7 Removing the sterilized items _____________________________________...

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