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Operating instructions dishwashing machine model B-Tronic

Datei:BA_B-Tronic_MIKE_9636176_EN_2006-08.doc

Update: 2013-06-10, S. 4-13, 41

9636176

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W e reserv e the right to change ex ecution and construction!

MEIKO Maschinenbau GmbH & Co. KG, Englerstraße 3, D-77652 Offenburg, Tel.: +49/781/203-0, Fax: +49/781/203-1121

Содержание b-tronic

Страница 1: ...cution and construction MEIKO Maschinenbau GmbH Co KG Englerstr 3 D 77652 Offenburg Tel 49 781 203 0 Fax 49 781 203 1121 Operating Instructions MEIKO Dishwashing machine model B Tronic TRANSLATION OF...

Страница 2: ...Removing cover panels from under the wash tank 18 7 4 Installation and assembly 19 7 5 Floor load from the dish washing machine 19 7 6 Instructions for the disposal of the packaging material 19 7 7 E...

Страница 3: ...45 12 10 Descaling the machine 45 12 11 Discolouration on stainless steel and cutlery 46 13 Technical description 46 13 1 Heating installation division into pressure and temperature stages 46 13 2 So...

Страница 4: ...n observance of these operating instructions any guarantee claims are invalid We accept no liability for any additional damage caused as a result MEIKO is constantly working on the further development...

Страница 5: ...Instructions open in front of you so that our staff can refer to them 1 2 Name and address of the manufacturer Please address any queries technical problems etc directly to MEIKO Maschinenbau GmbH Co...

Страница 6: ...used The following safety symbols will appear throughout these operating instructions The purpose of these symbols is to draw the reader s attention to the text of the adjacent safety information ATT...

Страница 7: ...e must be used only in accordance with regulations This dishwashing machine is intended for washing cutlery crockery and commonly used kitchen utensils Other special dishware is described in the job c...

Страница 8: ...y declare at our sole responsibility that the product conforms to the essential requirements of the following EC Directives harmonized standards national standards Par la pr sente nous certifions sous...

Страница 9: ...eciales conforme al anexo VII B para m quinas incompletas que se entregar n a las autoridades competentes en forma y por v a electr nica en caso de solicitarlo las mismas dat de voor inbouw in de mach...

Страница 10: ...n order to preserve the operational and safety guarantees whenever required only original parts supplied by the manufacturer are used the user will lose the right to any possible claims if the applian...

Страница 11: ...en trained by the operating company and who have been trained about the Hazard and Safety Instructions Qualified staff as defined by the Operating Instructions are persons who are over 14 years of age...

Страница 12: ...ification work and work of any kind on the steam installation must only be carried out by specialist staff Only detergents and rinse aids suitable for the use in industrial dishwashers may be used Cor...

Страница 13: ...al connections must be implemented in line with the enclosed wiring diagram During installation make sure that you avoid damage in particular to the electrical installation After completing the works...

Страница 14: ...suspect any damage has occurred during shipping you should inform the shipping company MEIKO in writing and also send a photo of the damaged parts to MEIKO 8 2 Transport and installation In order to a...

Страница 15: ...damage to motor frame The forks of the pallet trucks are lowered when the desired position of the appliance is reached but must remain under the bearers The machine is standing on the wooden bearers...

Страница 16: ...s not jolted when it is lowered otherwise the foot cleats could be damaged beyond repair Please also ensure that the cleats are extended uniformly so that one set of cleats is not loaded more than the...

Страница 17: ...Tel 49 781 203 0 Fax 49 781 203 1121 If it is not possible to move the appliance with a pallet truck as described earlier the longitudinal bearers can be removed by gently tilting the appliance after...

Страница 18: ...adjustment of the machine by means of the vertically adjustable feet spanner wrench size 27 must be done with care to ensure that the weight of the machine is evenly distributed on the cleats This is...

Страница 19: ...activator MEIKO ordering no 9 503 233 and sealed on the inside with silicone Sista F 108 MEIKO ordering no 0 870 001 or M509 MEIKO ID no 9 518 385 in paint shops Sikaflex 260 MEIKO ordering no 0 870...

Страница 20: ...d must have a main switch accessible on site or inside the appliance for operating personnel If the neutral conductor N is not grounded a 4 phase main switch must be used Cables connecting to the main...

Страница 21: ...rs Temperature limit switches All temperature limit switches installed for safety purposes and temperature sensors which are loosely rolled up in the electrical switch cabinet must be installed in the...

Страница 22: ...KO Maschinenbau GmbH Co KG Englerstra e 3 D 77652 Offenburg Tel 49 781 203 0 Fax 49 781 203 1121 IMPORTANT do not kink the sensor tube or the temperature sensor will be damaged and be unusable Some po...

Страница 23: ...safety limit switches switch off all phases and interrupt all connections carrying current to the relevant heating circuit when they switch off They are intrinsically safe That means that if the capi...

Страница 24: ...depend on the method of construction normally at a distance from the connection points on site The connections must be made by approved technicians All parameters for the media and energy supplies mus...

Страница 25: ...fficiency the inlet temperature of the rinse water supply must be maintained at a low a level as possible ideally about 10 C Water supply at a higher temperature not only detracts from the efficiency...

Страница 26: ...which would otherwise fall onto the floor Maintenance of the condensate reservoir Open the condensate tank Remove the heating element and if necessary the dirt filter The filter and housing may then...

Страница 27: ...ight and corrosion resistant The values indicated for exhaust air temperature and humidity can increase under certain operating conditions e g standby The discharge air connection must be connected in...

Страница 28: ...appliance s input side Front end of conveyor Conveyor bar The conveyor is pushed into the appliance until the end is just in front of the entry tunnel The next portion is now linked with the conveyor...

Страница 29: ...over tightened damage can occur to the belt The belt tension must not be extremely tight Gentle tension on the belt is perfectly sufficient When setting the conveyor tension care must be taken that th...

Страница 30: ...htened When tensioning the appliance s conveyor care must be taken to ensure that the diverter disks are parallel The conveyor can be damaged over the longer term by uneven tensioning 8 15 Installatio...

Страница 31: ...n industrial detergent and rinse agent You may only use detergents and rinse agents approved by the relevant authority and which are also suitable for dish washing appliances The safety instructions r...

Страница 32: ...n is now set If the maximum concentration is reached the KG41 switches off the detergent dosing pump The minimum concentration is signalled after 3 minutes a hooting noise This time can be changed usi...

Страница 33: ...to the installation and the injury and death of persons when commissioning the installation the following points must be observed without fail Any necessary initial tests to parts supplied by sub supp...

Страница 34: ...rrect direction of rotation Carry out a visual check on all electrical equipment e g switches cables housings covers Carry out functional tests on all electrical switches Internal regions of the machi...

Страница 35: ...flow heater is automatically regulated so that the ideal rinse water temperature is maintained For technical reasons the controller is installed upstream of the excess temperature cut out mentioned ab...

Страница 36: ...y operating temperature is not described in DIN 10510 and DIN 10512 If the drying equipment is heated by steam or pumped hot water PHW the flow rates of the steam or hot water can also be set 10 Prepa...

Страница 37: ...anks are filled and have been heated to the washing temperature the display will show Ready for operation Once the wash tanks are filled and have been heated to washing temperature the machine is star...

Страница 38: ...the premises in which it is located are not regularly under surveillance by staff Press the Total off button to switch off the dishwasher Close the stop valve in the water pipe Switch the power suppl...

Страница 39: ...her electrical components may not be sprayed with a water hose or high pressure cleaner 12 2 Cleaning after operation It is recommended that you maintain the machine in good condition not only for rea...

Страница 40: ...an the jets Check that the wash arms and end caps are complete and water tight Remove and clean the spray protection curtains Remove all cladding in the region of the conveyor entry and exit Remove th...

Страница 41: ...eaning agents that contain hydrochloric acid or bleaches based on chlorine Never use cleaning equipment that you have used previously by non stainless steel to avoid external corrosion Aggressive exte...

Страница 42: ...the dishes in the clean water rinse zone Main washing zone In the main wash zone HWZ the food particles etc adhering to the dishes should be swilled off and dispersed from the plates and taken into t...

Страница 43: ...is added in a special mixing chamber in the clean water pipe 13 2 Drying Successful drying depends on a number of factors Firstly on the rinse agent used see above Secondly on the heat absorbed by th...

Страница 44: ...e process The hard water is passed through granules which remove the calcium components replacing them with sodium components which present no danger for the heating elements The total salt content is...

Страница 45: ...d another The quality of the drying can also be influenced by the speed of the machine s conveyor We recommend that you ask your chemical supplier to regulate the quantity settings on the machine 13 9...

Страница 46: ...his occurs you must determine whether it is due to under dosing with detergent or whether you must switch to a different detergent Important If powdered detergent is added by hand you must ensure that...

Страница 47: ...inse is determined by the built in options In the case of machines with an in line pumped rinse zone pumped and clean water rinse operate at the same time Timed switching is an extension of clean wate...

Страница 48: ...moist hot air removed from the drying zone is now either discharged directly into the building s ventilation system or is first passed over the condenser of an exhaust air heat recuperation system whe...

Страница 49: ...h washer via the condenser An expansion valve in the coolant circuit regulates the volume of coolant circulating around the system The coolant changes its state as it moves around the circuit It is ei...

Страница 50: ...ither directly or via a heat recuperator into the rinse system Due to the thermal energy needed to heat the rinse water the volume of water provided by the pump has to be adjusted to match the heating...

Страница 51: ...tion This must not carried out during the dishwashing operation Water pre treatment defective or not carried out Different water type depending on the waterworks Unsuitable rinse aid products or wrong...

Страница 52: ...safety devices Fault finding Troubleshooting mechanical Troubleshooting electrical Maintenance Repairs Such training should be confirmed in writing 17 Disposal of the installation When you eventually...

Страница 53: ...n Total hardness up to 3 dH Chloride content Max 50 mg l water to avoid pitting corrosion in low alloy cutlery steels Heavy metals 0 1 mg iron and 0 05 mg manganese per litre of water should be regard...

Страница 54: ...maintenance and repair work switch off the electrical power at the main electrical power switch and secure the switch with a padlock The key for this lock must be kept in the hands of the person carry...

Страница 55: ...iring diagram Check ventilation grid for cleanliness Check drive chain Check chain wheels chain and chain adjuster for wear and tear Check chain adjuster function Check chain tension Regrease chain if...

Страница 56: ...olting Check for uneven joints between the rails 5 Wash pumps Check pump motor Check motor for exterior damage Check current consumption IN see wiring diagram Check motor for quiet running bushing dam...

Страница 57: ...pump power switch if present Check sliding ring seal for watertightness external visual check Replace sliding ring seal approximately every 2 years approximately every 3000 hours Check pump impeller...

Страница 58: ...for damage and watertightness Check nozzles for cleanliness 9 Chemical Super Save System Check motor if present Check motor for exterior damage Check current consumption IN see wiring diagram Check mo...

Страница 59: ...current consumption IN see wiring diagram Check condenser motor for quiet running bushing damage Check pump if present Check sliding ring seal for watertightness external visual check Replace sliding...

Страница 60: ...e grid for cleanliness Damper register steam or hot water Check damper register for cleanliness Clean damper register with hot water Check damper register for watertightness heating medium Blowing box...

Страница 61: ...ng screens and screen box for damage and correct position and if they are complete Check door roller springs exchange all even if only one is defective Check electrical door control switch function Ch...

Страница 62: ...d fuses and connections Check all switches for correct operation and damage see electrical wiring diagram Carry out a visual check on all electrical equipment e g switches cables housings covers Check...

Страница 63: ...spray pattern for the perlator nozzle on the water discharge Clean descale the perlator nozzle on the water discharge x1 Maximum suction temperature fan 0 550 056 75 C Maximum suction temperature fan...

Страница 64: ...006 08 doc Update 2013 06 10 S 4 13 41 9636176 64 66 We reserve the right to change execution and construction MEIKO Maschinenbau GmbH Co KG Englerstra e 3 D 77652 Offenburg Tel 49 781 203 0 Fax 49 78...

Страница 65: ...ronic Datei BA_B Tronic_MIKE_9636176_EN_2006 08 doc Update 2013 06 10 S 4 13 41 9636176 65 66 We reserve the right to change execution and construction MEIKO Maschinenbau GmbH Co KG Englerstra e 3 D 7...

Страница 66: ...ronic Datei BA_B Tronic_MIKE_9636176_EN_2006 08 doc Update 2013 06 10 S 4 13 41 9636176 66 66 We reserve the right to change execution and construction MEIKO Maschinenbau GmbH Co KG Englerstra e 3 D 7...

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