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Page 9

General Information

Start-up

OBSERVATIONAL MAINTENANCE

When the pump and system operation have been 

stabilized, verify that pump unit is operating properly.
Observe the following:
VIBRATION All rotating machines can be expected to 

produce some vibration, however, excessive vibration 

can reduce the life of the unit. If the vibration seems 

excessive, discontinue operation, determine cause of 

the excessive vibration and correct.
NOISE When the unit is operating under load, listen 

closely for unusual sounds that might indicate that the 

unit is in distress. Determine the cause and correct.
OPERATING TEMPERATURE During operation, heat 

is dissipated from the pump and the driver. After a short 

period of time, the surface of the pump bracket will be 

quite warm (as high as 150°F / 65°C), which is normal. 

If the surface temperature of the pump bracket or driver 

is in excess of 180°F (82°C), discontinue operation, 

determine cause of the excessive temperature rise and 

correct. Bearings will run hotter for a brief run-in period 

after packing which is normal. However, worn bearings 

will cause excessive temperatures and need to be 

replaced. The pump unit is cooled by the water flowing 

through it, and will normally be at the temperature of the 

water being pumped.
STUFFING BOX After a short period of operation, verify 

that the stuffing box area and gland are not hot.
If heating is detected, loosen the gland nuts evenly until 

water is just running out of stuffing box in a 

DROPLET 

form (approximately 40-60 drops per minute). Water 

must not be streaming or spraying out.
Verify cool operation periodically. Adjust gland nuts 

EVENLY as necessary for lubrication and cooling of the 

packing. If packing has been tightened to the limit of the 

packing gland travel, additional packing is necessary.

PUMP PROTECTION COLD WEATHER/

WET WEATHER INSTALLATIONS

SYSTEM DRAINS Provide drain valves to empty 

system, including pump case, to prevent freezing 

damage.
SHELTER If possible, provide shelter for unit to protect 

from weather. Allow adequate space around pump unit 

for service. When effectively sheltered a small amount 

of heat will keep temperature above freezing. Provide 

adequate ventilation for unit when running.
CONDENSATION When the temperature of metal parts 

is below dew point and the surrounding air is moist, 

water will condense on the metal surfaces and can 

cause corrosion damage. In severe situations, a space 

heater can be considered to warm the unit.

PERFORMANCE CHECk

Periodically check the output of the pump. If 

performance is noticeably reduced, refer to Trouble-

shooting section.

REPACkING

Refer to Packing Ring Replacement section.

MECHANICAL SEAL

Adjustment or maintenance is normally not required.  

The seal is enclosed within the pump and is self

adjusting. The seal is cooled and lubricated by the liquid 

being pumped. Consult factory for proper replacement 

procedure.

Содержание M4B

Страница 1: ...E Albuquerque NM 87113 Phone 800 345 8889 www MegaCorpInc com Important For best possible performance and continuous satisfactory operation read these instructions before installing your new pump Shou...

Страница 2: ...rts Breakdown 6 7 Start up General Information 8 9 Maintenance Routine Inspection 10 General Information 11 Packing Ring Replacement 12 Shaft Sleeve Installation Replacement 13 Impeller Replacement 14...

Страница 3: ...alert symbol When you see this symbol on your pump or in this manual look for one of the following signal words and be alert to the potential for personal injury warns about hazards that will cause s...

Страница 4: ...g box packing Fill the stuffing box with a crusting grease Rust Ban 326 or equal then pack the end of the stuffing box with rolled vapor phase inhibitor paper and seal with weatherproof tape Dry pump...

Страница 5: ...mp plate is normally on the bearing bracket Information found on this plate is shown below To ensure correct parts are received provide all nameplate data when ordering The B M Bill of Material number...

Страница 6: ...screw Lock External Tooth Washer Casing Wear Ring Casing O Ring Impeller Wear Ring Seal Plate Frame Mount Bracket Grease Fitting Hex Capscrew Pipe Plug Stud Hex Nut Shaft Sleeve Bearing Cap Motor Brac...

Страница 7: ...r Ring Casing O Ring Impeller Wear Ring Seal Plate Frame Mount Bracket Grease Fitting Hex Capscrew Pipe Plug Oil Seal Hex Capscrew Shaft Sleeve Pipe Plug Roller Bearing Shaft Bearing Cap Motor Bracket...

Страница 8: ...riming is the displacement of air with water in the pump and suction piping Pump MUST BE completely filled with water when operating HYDRAULIC BALANCED PUMPS Hydraulic balanced pumps operate with a ve...

Страница 9: ...area and gland are not hot If heating is detected loosen the gland nuts evenly until water is just running out of stuffing box in a DROPLET form approximately 40 60 drops per minute Water must not be...

Страница 10: ...t all system piping connections for leakage or possible misalignment Complete any lubrication requirements as dictated by pump and driver owner s manual Inspect packing or mechanical seal for possible...

Страница 11: ...ur pump and reduce down time Check your model style against parts breakdown See FIGURES 1 and 2 when selecting spares Mechanical Shaft Seal Packing Set and Packing Hooks Shaft Sleeve s All O Rings Req...

Страница 12: ...cing over shaft sleeve and pushing them in as far as they will go Rotate ring joint 90 degrees when installing each ring Slide packing gland into position gland must enter stuffing box bore then gentl...

Страница 13: ...ew sleeve onto the shaft Rotate the sleeve at least twice before butting it against the shaft shoulder Wipe any excess adhesive off the shaft and sleeve NOTE With activator the adhesive will begin to...

Страница 14: ...place the casing wear ring Check the clearance between the impeller hub wear ring and seal plate wear ring If it is more than 020 0 5 mm on a side replace the seal plate wear ring IMPELLER INSTALLATIO...

Страница 15: ...to place See FIGURE 6 Do not damage the seal face 10 Reinstall the seal plate Hold in place with 2 capscrews Cover all shaft threads with the seal installation bull nose tool to protect the seal durin...

Страница 16: ...als in the bearing bracket and bearing cap Lubricate with oil Pack bearings with a lithium based NLGI No 2 extra pressure ball bearing grease Force enough grease into each bearing to fill internal spa...

Страница 17: ...ot properly adjusted Adjust gland III SYSTEM A Pressure required by system at design Compare pump pressure and flow rate against pump characteristic curve flow rate exceeds pressure rating of pump Che...

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