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Page 16 

Shaft Maintenance/Replacement

Maintenance

GENERAL

•  Shaft assembly of bearing frame pumps should 

be disassembled annually to inspect for worn 

parts, cleaning, and re-greasing. More importantly, 

the pump’s shaft sleeve and bearings should be 

inspected for pitting. Replace worn components as 

needed. 

PUMP DISASSEMBLY
•  Remove packing gland and packing arrangement, if 

equipped. (Refer to packing ring replacement)

•  Remove pump casing and impeller.  

(Refer to impeller replacement)

•  Remove seal plate and water slinger.
•  Remove outer bearing cap and slide shaft assembly 

from bearing bracket.

•  Remove inner and outer grease seals from bearing 

bracket and bearing cap and discard.

•  Clean and inspect all components.

FIGURE 8

SHAFT INSTALLATION

•  Thoroughly steam clean or solvent wash the bearing 

cavity of bracket to remove old grease and dirt. Check 

surface of bracket for cracks, extreme corrosion, or 

other defects.

•  Install new inner and outer grease seals in the 

bearing bracket and bearing cap. Lubricate with oil.

•  Pack bearings with a lithium-based NLGI No. 2 extra 

pressure ball bearing grease. Force enough grease 

into each bearing to fill internal space between the 

races.

•  Coat the bearing bores of bracket and the inboard 

grease seal with oil. Orient shaft assembly in the 
direction shown in 

FIGURE 8. Slide shaft and 

bearing assembly into bearing bracket. 

Do not force 

together! Slide shaft until the first bearing makes 

contact with the bracket. Carefully align bearing with 

the bearing bore and press or tap bearing assembly 

into place. 

Do not use excessive force!

NOTE: Be sure bearing bores and bracket areas 

are clean and free of contamination or early bearing 

failure may occur.

•  Reinstall outer bearing cap and oil seal.
•  Apply Loctite

®

 Threadlocker Red 271™ or equal  

to capscrews. Torque to 50 ft-lb (68 Nm).

•  Rotate pump by hand 10-12 rotations.
•  Reassemble pump parts and reinstall unit to piping 

system.

•  To install Shaft Sleeve, refer to Shaft Sleeve/

Installation Replacement procedure.

Shaft 
Sleeve

Roller Bearing

Shaft

Ball Bearing

Water Slinger

Shaft Seal

External 
Retaining 
Ring

6586 0712

Содержание M4B

Страница 1: ...E Albuquerque NM 87113 Phone 800 345 8889 www MegaCorpInc com Important For best possible performance and continuous satisfactory operation read these instructions before installing your new pump Shou...

Страница 2: ...rts Breakdown 6 7 Start up General Information 8 9 Maintenance Routine Inspection 10 General Information 11 Packing Ring Replacement 12 Shaft Sleeve Installation Replacement 13 Impeller Replacement 14...

Страница 3: ...alert symbol When you see this symbol on your pump or in this manual look for one of the following signal words and be alert to the potential for personal injury warns about hazards that will cause s...

Страница 4: ...g box packing Fill the stuffing box with a crusting grease Rust Ban 326 or equal then pack the end of the stuffing box with rolled vapor phase inhibitor paper and seal with weatherproof tape Dry pump...

Страница 5: ...mp plate is normally on the bearing bracket Information found on this plate is shown below To ensure correct parts are received provide all nameplate data when ordering The B M Bill of Material number...

Страница 6: ...screw Lock External Tooth Washer Casing Wear Ring Casing O Ring Impeller Wear Ring Seal Plate Frame Mount Bracket Grease Fitting Hex Capscrew Pipe Plug Stud Hex Nut Shaft Sleeve Bearing Cap Motor Brac...

Страница 7: ...r Ring Casing O Ring Impeller Wear Ring Seal Plate Frame Mount Bracket Grease Fitting Hex Capscrew Pipe Plug Oil Seal Hex Capscrew Shaft Sleeve Pipe Plug Roller Bearing Shaft Bearing Cap Motor Bracket...

Страница 8: ...riming is the displacement of air with water in the pump and suction piping Pump MUST BE completely filled with water when operating HYDRAULIC BALANCED PUMPS Hydraulic balanced pumps operate with a ve...

Страница 9: ...area and gland are not hot If heating is detected loosen the gland nuts evenly until water is just running out of stuffing box in a DROPLET form approximately 40 60 drops per minute Water must not be...

Страница 10: ...t all system piping connections for leakage or possible misalignment Complete any lubrication requirements as dictated by pump and driver owner s manual Inspect packing or mechanical seal for possible...

Страница 11: ...ur pump and reduce down time Check your model style against parts breakdown See FIGURES 1 and 2 when selecting spares Mechanical Shaft Seal Packing Set and Packing Hooks Shaft Sleeve s All O Rings Req...

Страница 12: ...cing over shaft sleeve and pushing them in as far as they will go Rotate ring joint 90 degrees when installing each ring Slide packing gland into position gland must enter stuffing box bore then gentl...

Страница 13: ...ew sleeve onto the shaft Rotate the sleeve at least twice before butting it against the shaft shoulder Wipe any excess adhesive off the shaft and sleeve NOTE With activator the adhesive will begin to...

Страница 14: ...place the casing wear ring Check the clearance between the impeller hub wear ring and seal plate wear ring If it is more than 020 0 5 mm on a side replace the seal plate wear ring IMPELLER INSTALLATIO...

Страница 15: ...to place See FIGURE 6 Do not damage the seal face 10 Reinstall the seal plate Hold in place with 2 capscrews Cover all shaft threads with the seal installation bull nose tool to protect the seal durin...

Страница 16: ...als in the bearing bracket and bearing cap Lubricate with oil Pack bearings with a lithium based NLGI No 2 extra pressure ball bearing grease Force enough grease into each bearing to fill internal spa...

Страница 17: ...ot properly adjusted Adjust gland III SYSTEM A Pressure required by system at design Compare pump pressure and flow rate against pump characteristic curve flow rate exceeds pressure rating of pump Che...

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