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93924 – September 2015

Page 37

60-J Diesel

Machine Inspections and Maintenance 

Lubrication

Operator may perform routine maintenance only. Lubrication listed as Scheduled Maintenance must be performed by a qualified 
service technician.

Lubrication

No.

ITEM

SPECIFICATION

FREQUENCY

1

Hubs

SAE 90 Multipurpose Hypoid Gear Oil
API Service Classification GL5

Scheduled Maintenance

Check every three months or 150 hours, whichever 
occurs first
Change yearly or every 600 hours, whichever 
occurs first

2

Hydraulic 
Reservoir

Fluid Type
Chevron 1000THF
Chevron Rando Premium MV

Temperature Range
> 30° F (0° C)
< 30° F (0° C)

Routine Maintenance

Check level daily

Scheduled Maintenance

Change yearly or every 600 hours, whichever 
occurs first

Do not substitute other fluids as pump damage may 

result.

Fill to the middle of the sight gauge with platform in the 
stowed position and stabilizers retracted.

3

Hydraulic 
Filter

Filter Element
(located inside Hydraulic Reservoir)

Scheduled Maintenance

Normal Conditions

Change every six months or 300 hours, whichever 
occurs first

Severe Conditions--very dusty, exceptionally hot 
or exceptionally cold conditions

Change every three months or 150 hours, 
whichever occurs first

ART_4736

LEVEL

Add Oil Here

Hydraulic Fluid 
Sight Gauge

Fill to Here

3

1

2

Controls Module

     components removed
          for clarity

Содержание 60-J Diesel

Страница 1: ...ls 16 Starting Engine from Platform Controls 17 Base Controls Operation Pre Operation Functions Test 18 Platform Control Operation Pre Operation Functions Test 22 Engine Speed Select 28 High Capacity...

Страница 2: ...e Maximum Allowable Operating Wind Speed 12 5 m sec 45 km h Engine Kubota V1505T 44 hp Diesel Fuel Type Diesel Fuel Capacity 120 liter Hydraulic Fluid Capacity 150 liter Sound Pressure At Workstation...

Страница 3: ...operator It is essential that the operator of the aerial work platform is not alone at the workplace during operation Modifications of this machine from the original design and specifications without...

Страница 4: ...ns could result in serious injury or death For your safety and the safety of those around you you must operate your machine as instructed in this manual MEC designs aerial work platforms to safely and...

Страница 5: ...CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury YELLOW without alert symbol and the word CAUTION Indicates a potentially hazardous situa...

Страница 6: ...his machine is not insulated and WILL NOT protect the operator from injury or the machine from damage Refer to the following diagram and all applicable governmental regulations for the minimum safe di...

Страница 7: ...133 kV No go zone Spotter required zone Sway 10 10 8 8 FRONT VIEW SIDE VIEW Sag Variations in sag Sag Sag LEGEND CLEARANCES FROM LIVE AERIAL CONDUCTORS No shading in the front views indicates no prox...

Страница 8: ...operly torqued DO NOT push off or pull toward any object outside the platform Maximum Allowable Side Force 400N NEVER transport tools and materials unless they are firmly secured Secure all tools and...

Страница 9: ...activating any control function and continue to watch for hazards while operating the machine Check path before moving for equipment materials or other obstructions Check for overhead obstructions be...

Страница 10: ...re can penetrate and burn skin damage eyes and may cause serious injury blindness and death Repair leaks immediately Fluid leaks under pressure may not always be visible Check for pin hole leaks with...

Страница 11: ...J Diesel Controls Components Controls Components Component Locations ART_4708 Controls Module Platform Controls Jib Platform Chassis Turntable Boom Fuel Tank Engine Hydraulic Tank Base Controls Lift...

Страница 12: ...al Turn switch ON to engage optional AC generator Generator switches off when any other function is enabled 7 Engine Speed Select Switch Use this switch to set the engine speed when functions are enab...

Страница 13: ...ght illuminates and an alarm sounds when the machine is not level Follow the instructions on page 25 to safely lower the platform 17 Low Fuel Indicator Light If this amber light is illuminated the fue...

Страница 14: ...ts Base Controls ALWAYS check over under and around the machine for personnel structures and obstructions before activating any control function and continue to watch for hazards while operating the m...

Страница 15: ...rd 9 OverloadIndicator Light Light ON indicates too much weight on the platform An audible alarm will sound and all machine function will stop Remove weight from the platform to restore function and c...

Страница 16: ...lift is the correct machine for the job Be aware of workplace conditions and continue to watch for hazards while operating the machine Workplace Inspection Before operating the machine check the workp...

Страница 17: ...only be operated by trained and authorized personnel If multiple operators use this machine all must be trained qualified and authorized to use it New operators must perform a Pre Start Inspection an...

Страница 18: ...e With the Glow switch held up press and hold the Start Stop switch to the right until the engine starts Release both switches once the engine starts To protect the starter motor power will cut off to...

Страница 19: ...up press and hold the Start Stop switch UP until the engine starts Release both switches once the engine starts To protect the starter motor power will cut off to the starter circuit when the starter...

Страница 20: ...ne for personnel structures and obstructions before activating any control function and continue to watch for hazards while operating the machine Emergency Stop Press the Emergency Stop Switch at any...

Страница 21: ...n Turn the Selector Key Switch to BASE Function Enable Press and hold this switch to enable and operate machine functions from the base controls Press down to operate the controls at slow speed Press...

Страница 22: ...l stop boom extension or retraction Boom Lift Lower Press and hold the Boom Lift Lower switch on the base control panel to lift or lower the boom Test Operation Press and hold the Function Enable swit...

Страница 23: ...tion Press and hold the Function Enable switch Push the switch left and right The platform should rotate accordingly Releasing the switch will stop platform rotate function Pressing the Emergency Stop...

Страница 24: ...Gates are properly closed and that the Swing Gate is latched in the closed position before operating the machine Fall Protection Personal fall protection equipment PFPE is required when operating thi...

Страница 25: ...Platform Controls Note If any Function Enable trigger or button is depressed for seven 7 seconds without any function being activated the Enable System times out and deactivates Release the trigger o...

Страница 26: ...EMERGENCY STOP switch will apply brakes immediately This will cause sudden platform movement as the machine comes to an abrupt stop Brace yourself and secure objects on the platform during operation o...

Страница 27: ...t Alarm sounds while the counterweight is uphill first retract the boom then lower the boom If the Tilt Alarm sounds while the counterweight is downhill first lower the boom then retract the boom Move...

Страница 28: ...Steering Function does not automatically return the steering wheels to the centered position Always check the position of the steering wheels before and during machine operation Test Operation Drive...

Страница 29: ...witch to the right for high torque drive ART_4747 Upper Control Box Drive Steer Directional Arrows Platform over non steering wheels Platform over steering wheels Decals Decals When the platform is ov...

Страница 30: ...ess and hold the thumb switch forward to retract the boom To test the Boom Lift Lower function Squeeze the enable trigger then pull the control handle back to lift the boom Lift the boom completely Sq...

Страница 31: ...HINES EQUIPPED WITH THE HIGH CAPACITY OPTION use the High Capacity Switch to choose high or standard capacities To set the machine to Standard Capacity 227 kg Move this switch to the up 227KG position...

Страница 32: ...the Auxiliary Power Switch to run the auxiliary hydraulic pump This function uses battery power from the auxiliary battery to lower the platform Push and hold the Auxiliary Power Switch then use the B...

Страница 33: ...penetrate and burn skin damage eyes and may cause serious injury blindness and death Repair leaks immediately Fluid leaks under pressure may not always be visible Check for pin hole leaks with a piece...

Страница 34: ...e boom assembly DO NOT work beneath the boom assembly with the platform elevated unless the boom assembly is properly supported Use a sling and overhead hoist rated for 3 tons 2700 kg or more Thread t...

Страница 35: ...e Check the security and condition of the lanyard attachment points Check all controls for any damage and proper function Check all hoses and the cables for worn or chafed areas Check the platform rai...

Страница 36: ...for proper torque see Machine Specifications Check if tires are leaning in or out Inspect all structure and pivot points for signs of wear and or damage Check the pin joints and retaining rings for s...

Страница 37: ...ecure Transport Locks Secure Operational Base Cover Panels Secure Base Fasteners Tight Bolts Tight FrontAxle Mounting 4WD RearAxle Mounting 4WD FrontAxle FrontWheelAssemblies Wheel Motors Mounting Sec...

Страница 38: ...ecklist on page 33 Frequent and Annual Maintenance Frequent Inspection Checklists and Annual Inspection Reports must be completed by qualified service technicians trained and authorized to perform mai...

Страница 39: ...remium MV Temperature Range 30 F 0 C 30 F 0 C Routine Maintenance Check level daily Scheduled Maintenance Change yearly or every 600 hours whichever occurs first Do not substitute other fluids as pump...

Страница 40: ...old weather Battery properly connected Battery fully charged Circuit Breaker tripped Function toggle switch or the Enable Switch not activated Selector Key Switch in proper position Both Emergency Sto...

Страница 41: ...s 2 places 6 93801 2 places 3 places 9 91850 7 94042 10 93807 12 93755 11 90719 13 93930 8 93804 2 places 14 93855 93930 7982 3 Places 15 to edge of counterweight WARNINGTHIS MACHINE IS NOT ELECTRICAL...

Страница 42: ...PLATFORM NO GO ZONE 3M 3M 3M FOR THE PLATFORM OR PERSON IN THE PLATFORM NO GO ZONE 8M 8M 8M OVERHEAD POWER LINES ON POLES OVERHEAD POWER LINES ON TOWERS THIS MACHINE IS NOT INSULATED DEATH OR SERIOUS...

Страница 43: ...cals continued ART_4831 1 1 2 4 5 7 8 4 5 7 8 10 11 2 93806 3 91972 4 91982 5 91971 7 91981 8 On Air Cleaner Housing 9 93814 6 93815 92117 10 93805 11 1 91975 2 places 3 91973 8 places 3 6 12 9 Each s...

Страница 44: ...EL LOAD The maximum safe weight applied to each wheel Calculated with all available options installed Fw 30 Wm Wc Wopt MACHINE VOLTAGE The electrical voltage at which the machine operates MAX PLATFORM...

Страница 45: ...late for machine weight ONLY properly trained and qualified operators shall load and unload this machine Loading Free wheel configuration for Winching or Towing RUNAWAY HAZARD After releasing the brak...

Страница 46: ...otter to make sure the person loading the machine avoids dangerous situations Driving Turn the Base Key Switch to PLATFORM Check that the Emergency Stop Switch is reset by turning it clockwise Enter t...

Страница 47: ...chain hooks directly tothemachine Loop thechain through the tie down point and connect the chain hook to the chain Be sure chains are arranged so that they do not damage the machine Engaging The Rota...

Страница 48: ...over the toeboard and through the end of the platform as shown Loading Two Machines Two machines may be loaded onto a single trailer by rotating the turntable of each machine and rotating the platfor...

Страница 49: ...93924 September 2015 Page 47 60 J Diesel TransportInstructions NOTES...

Страница 50: ...Page 48 93924 September 2015 60 J Diesel Transport Instructions NOTES...

Страница 51: ...on MEC Aerial Platform Sales Corp s then current flat rate provided the defective part in question is shipped prepaid to MEC Aerial Platform Sales Corp and is found upon inspection by MEC Aerial Plat...

Страница 52: ...MEC Aerial Platform Sales Corp 1401 South Madera Ave Kerman CA 93630 USA Ph 1 877 632 5438 559 842 1500 Fax 559 842 1522 www mecawp com...

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