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McL-10H  VERSA-MOLE

ZAP ALERT

TM 

OPERATING INSTRUCTIONS

WARNING:  It  is  important  to  read  and  understand 
these instructions before using the 

ZAP-ALERT

TM

.

The 

ZAP-ALERT

TM

 is an electrical power line strike indica-

tor to be used in conjunction with earth boring equipment.  
The 

ZAP-ALERT

TM

 signals contact and damage to buried 

power lines from 100 volts AC to 100,000 volts AC.  Any 
voltage over 42 volts peak between the 

ZAP-ALERT

TM

 

unit and the grounding stake will trigger the alarm.

WARNING:  The 

ZAP-ALERT

TM

 will not be set off  by 

coming near a power source.  It only sounds an alert 
after electrical contact has been made.  Safety equip-
ment and safety apparel must be used at all times.

Mounting:

The 

ZAP-ALERT

TM

 is mounted under the console.

The power outlet for 

ZAP-ALERT

TM

 is adjacent to it.  The 

female receptacle is used to bring power from the power 
cable to the 

ZAP-ALERT

TM

 siren.

OPERATION

Power Source:

The 

ZAP-ALERT

TM

  uses  a  standard  12-volt  DC  power 

source.    Connect  the  black  wire  of  the  power  cable  to 
the positive (+) battery terminal and the white wire to the 
negative (-) battery terminal.  Do not use any fuses in the 
lines  powering  the

  ZAP-ALERT

TM

.    The 

ZAP-ALERT

TM

must always have power whenever in use.  Do not con-
nect the power source to a switch that may inadvertently 
be turned off  while working.

Plug the power cord into the  female  receptacle  on  the 
console.

Sensing Stake:

The sensing stake should be connected to the insulated 
bolt  on  the  front  of  the 

ZAP-ALERT

TM

  box.    Push  the 

sensing stake into the ground at least 6’ away from the 
equipment, 

perpendicular to the bore path

.   It is im-

portant for the earth stake to be inserted into soil which 
electrical current can pass through.  If the earth stake is 
in extremely dry soil or asphalt, the ZAP-ALERT

TM

 may 

not function.  If it must be inserted in extremely dry soil, 
moisten the soil around the sensing stake to improve soil 
conductivity.  Be sure to fully insert the sensing stake into 
the ground.

Insulated Blanket:

The insulated blanket should be positioned to protect the 
operator from inadvertent contact with the pit wall.  Place 
the blanket in the desired position and install the stakes in 
the ground to hold the blanket in place.  Drive the stakes 
fl ush with the ground.

Testing:

Connect the power cord to the power source and to the 
female receptacle on the console.  Lay the sensing stake 
on the ground.  (Do not insert the stake into the ground 
at  this  time.)    Connect  one  lead  of  the  test  set  to  the 
sensing  stake.   Connect  the  other  lead  to an  exposed 
metal part on the machine.  Press the test button on the 
hand held tester.  Check that the 

ZAP-ALERT

TM

 siren is 

sounding.  When you have confi rmed the operation of the 

ZAP-ALERT

TM

,  press the reset button to stop the siren.

WARNING:  Do not operate the machine unless the 
test system confi rms that the

 ZAP-ALERT

TM

 system 

is operational.

Resetting After A Strike:

Once you have made a strike, the siren will continue to 
sound as long as current is passing into the machine and 
soil.  If you attempt to reset the 

ZAP-ALERT

TM

, the siren 

will not stop until the current has stopped.

WARNING:    Do  not  stop  the  siren  by  resetting  the 

ZAP-ALERT

TM

 until you have confi rmed that the elec-

tric power has been locked out.  If the power has not 
been  properly  shut  off ,  an  automatically  resetting 
circuit  breaker  could  reenergize  the  power  line,  or 
contact between the boring tool and power line may 
recur if they are close to each other.

ZAP-ALERT

TM

 is a trademark of Melfred Borzall.

8.1.0

Содержание VERSA-MOLE McL-10H

Страница 1: ...Assembly Section 3 0 0 ConsoleAssembly Section 4 0 0 BreakoutAssembly Section 5 0 0 Hydraulics Section 6 0 0 Water Parts Section 7 0 0 Zap AlertTM Operating Instructions StrikeAlert Components Section...

Страница 2: ...Maximum Flow 25 gpm 95 lpm Spindle Speed 0 125 rpm 0 125 rpm Thrust 2500 psi Forward 17 670 lbs 78 600 N Pullback 13 250 lbs 58 950 N Spindle Torque 2500 psi 1030 ft lbs 1400 Nm DIMENSIONS McL 10H 5...

Страница 3: ...nths CHUCK Check threaded chuck each day in use Check for scarred threads NOTE Always use an approved drill thread lubricant on the chuck and drill rods to prevent damage to the threads Use Jet Lube K...

Страница 4: ...erator s platforms ts securely on machine CONSOLE HYDRAULICS Check for hydraulic leaks and tighten ttings as needed Check guages for damage and accurate readings Check relief pressure setting Run carr...

Страница 5: ...2 1 0...

Страница 6: ...2 1 0...

Страница 7: ...2 2 0...

Страница 8: ...2 2 0...

Страница 9: ...SADDLE SPACERS McL 10H VERSA MOLE 2 3 0 SADDLE SPACERS McL 10H VERSA MOLE ITEM QTY NUMBER DESCRIPTION 1 1 8080090 Saddle Weldment 2 2 8080094 Saddle Shoe...

Страница 10: ...Seal Kit Includes Items 1 7 Item 1 Wiper Item 2 Seal Item 3 O Ring Item 4 Back Up Washer Item 5 Back Up Washer Item 6 Seal Item 7 O Ring 8 1 8080243 Retaining Ring McL 10H 5 9 1 8082043 Cylinder Rod M...

Страница 11: ...3 1 0...

Страница 12: ...020 SCREW HC 250 20 X 500 5 U210020 WASHER LOCK 250 13 1 8080232 WATER SWIVEL 750 NPT WET VERSION 1 T405065 PLUG 12 MP DRY VERSION 14 1 8080225 TAPER LOCK BUSHING 3 U000500 SCREW HC 375 18 X 2 00 3 U2...

Страница 13: ...SEAL KIT HYDRAULIC MOTOR McL 10H VERSA MOLE 3 2 0...

Страница 14: ...SEAL KIT HYDRAULIC MOTOR McL 10H VERSA MOLE ITEM QTY NUMBER DESCRIPTION 1 1 T200081 Seal Kit Shaft 2 1 T200082 Seal Kit Rear Motor 3 2 0...

Страница 15: ...d Chain Clevis R H Thd 3 1 8080066 Float Indicator Operator Side Only 1 U810025 Shaft Collar 625 Left Side 4 2 8080042 Turnbuckle 5 2 8080044 Threaded Chain Clevis L H Thd 6 2 8080019 Thrust Chain Sho...

Страница 16: ...OLE CHAIN ANCHOR ASSEMBLY CHAIN ANCHOR ASSEMBLY McL 10H VERSA MOLE ITEM QTY NUMBER DESCRIPTION McL 10H 7 1 2 8080018 Thrust Chain Long Rear 4 8080217 Connecting Link BL 534 2 2 8080043 Threaded Chain...

Страница 17: ...McL 10H VERSA MOLE CONSOLE ASSEMBLY 4 1 0...

Страница 18: ...ration Safety Manual 4 1 8080182 Hydraulic Control Valve 3 U000300 Screw HC 312 18 X 3 000 Lg 3 U200040 Washer Flat 312 3 U120105 Nut Hex 312 18 5 1 8080076 Console Threaded Handle 6 1 8080157 Shuttle...

Страница 19: ...5 1 0...

Страница 20: ...5 1 0...

Страница 21: ...ENCH MANIFOLD ASSEMBLY McL 10H VERSA MOLE BREAKOUT WRENCH MANIFOLD ASSEMBLY McL 10H VERSA MOLE ITEM QTY NUMBER DESCRIPTION 1 2 8080156 Shuttle Valve 2 1 8080156 Check Valve 3 2 8080154 Pilot Op Check...

Страница 22: ...AL KIT McL 10H VERSA MOLE ITEM QTY NUMBER DESCRIPTION 1 1 8080244 Seal Kit Includes Items 1 7 Item 1 Wiper Item 2 Seal Item 3 O Ring Item 4 O Ring Item 5 Back Up Washer Item 6 Seal Item 7 Back Up Wash...

Страница 23: ...ROTATION CYLINDER SEAL KIT McL 10H VERSA MOLE 5 4 0...

Страница 24: ...MOLE ITEM QTY NUMBER DESCRIPTION 1 1 8080245 Seal Kit Includes Items 1 7 Item 1 Wiper Item 2 Seal Item 3 O Ring Item 4 O Ring Item 5 Back Up Washer Item 6 Seal Item 7 Back Up Washer 8 1 8080249 Retai...

Страница 25: ...HYDRAULICS McL 10H 5 VERSA MOLE 6 1 0...

Страница 26: ...mp Base 23 1 TH00127 Hose Assembly B O Manifold R Clamp Base 24 1 TH00128 Hose Assembly B O Manifold R Clamp Rod 25 1 TH00129 Hose Assembly B O Manifold Rotate Cyl Base 26 1 TH00130 Hose Assembly B O...

Страница 27: ...McL 10H 7 VERSA MOLE HYDRAULICS 6 2 0...

Страница 28: ...mp Base 23 1 TH00127 Hose Assembly B O Manifold R Clamp Base 24 1 TH00128 Hose Assembly B O Manifold R Clamp Rod 25 1 TH00129 Hose Assembly B O Manifold Rotate Cyl Base 26 1 TH00130 Hose Assembly B O...

Страница 29: ...McL 10H 5 and McL 10H 7 VERSA MOLE HYDRAULICS 6 3 0 Hydraulic Schematic...

Страница 30: ...g Elbow45 04FP 04MP 4 1 TH00139 Hose Assembly Water Console Bulkhead 5 1 T400700 Fitting Reducer 08FJ 04MJ 6 1 T402150 Fitting Tee 08MJ 08MJ 08FJ 7 1 T400396 Fitting Bulkhead 08MP 08MJ McL 10H 5 8 1 T...

Страница 31: ...KIT McL 10H VERSA MOLE McL 10H VERSA MOLE WATER SWIVEL SEAL KIT ITEM QTY NUMBER DESCRIPTION 1 1 8080226 Seal Kit Includes Items 1 2 Item 1 O Rings Item 2 Teflon Seals NOTE Install O Rings on top of T...

Страница 32: ...into soil which electrical current can pass through If the earth stake is in extremely dry soil or asphalt the ZAP ALERTTM may not function If it must be inserted in extremely dry soil moisten the so...

Страница 33: ...ZAP ALERTTM COMPONENTS McL 10H VERSA MOLE 8 2 0...

Страница 34: ...not dry out Apply a rubber protector to the exterior of the boots to prevent them from drying out Inspect boots thoroughly before each bore Check for cracks holes or any other type of damage Discard...

Страница 35: ...STRIKE ALERT POWER CORD ASSEMBLY McL 10H VERSA MOLE 8 4 0...

Страница 36: ...McL 10H VERSA MOLE STRIKE ALERT FEMALE RECEPTICAL ASSEMBLY 8 5 0...

Страница 37: ...walk the bushing out of the sprocket 8 Once the bushing is loose walk both sprockets and the chain away from the back plate 9 Find and remove the master link in the drive roller Check the chain sproc...

Страница 38: ...he nut loose Remove the nut by hand once it is loose Do not damage the threads of the spindle 18 Remove the bearing nut washer 19 Remove the rear bearing by pulling it out of the back end of the beari...

Страница 39: ...otate the lock nut around until it lines up with one of the tabs on the tanged washer 39 Bend down a tab until it is seated in 1 of the 4 grooves in the bearing lock nut 40 Install the key in the keyw...

Страница 40: ...out ring to the front of the ange 57 Install the ve 5 screws through the lockout ring and chuck ange 58 Line up the screws and tighten the chuck to the spindle 59 Bend down one tab of the lockout ring...

Страница 41: ...d ttings on the thrust cylinder 18 Remove the R clip pin on the inside of the ma chine 19 Remove the cylinder pin 20 Remove the cylinder STEP 5 SLIDER PULLEY REMOVAL 21 Place the thrust cylinder on a...

Страница 42: ...connector must have the oat indicator placed on it after being inserted into the stop block on the slider angle 39 Put the bottom chian tensioner through the tube Install the spherical washers and ti...

Страница 43: ...MOVAL 1 Mark the hoses with their corresponding tting location on the valve 2 Disconnect and cap both the hose and the ttings to prevent oil loss and contamination 3 Remove the three 3 nuts which hold...

Страница 44: ...Assembly for proper ttings and valve orientation STEP 8 PRESSURE GAUGE INSTALLATION 19 Apply a small bead of pipe sealant Loctite 592 or equivalent around the end of the tting 20 Tighten the gauge int...

Страница 45: ...3 Slide the lower jaw retainer into the jaw mtg block 24 Align the holes and hammer in the spring pin 25 Drop the retainer block down into the bottom of the breakout 26 Ensure the block is seated prop...

Страница 46: ...rench forward as far as possi ble Install the breakout hold down angles 44 Connect the supply hoses to the control valve HYDRAULIC ADJUSTMENTS The breakout manifold consists of the following 2 adjusta...

Страница 47: ...n Manufacturer s maintenance literature THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES AND NO REPRESENTATIONS GUARANTEES OR WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO A WARR...

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