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In Field Tensile Tester Machine Checklist

  

 

OK

UNIT

Machine is clean 

 

All pins are in place
Machine is free of hydraulic leaks
Directional Control Valve operates smoothly
Hydraulic pump is filled to correct level
All hardware is on the machine
Hydraulic gauge reads correctly
All nuts and bolts are tight 
Hydraulic pump handle is in place

Maintenance Checklist

6 - 1

TX04083-5-25-10

Содержание In Field

Страница 1: ...Manual S03401 Revision D 12 18 In Field Tensile Tester Operator s Manual Original Language English...

Страница 2: ...oduct and other products could be protected by patents or have patents pending All the latest patent information is available at patent mcelroy com Cancer and Reproductive Harm www P65warnings ca gov...

Страница 3: ...d part of your machine TX04070 02 24 15 McElroy University For more than 30 years McElroy has been the only pipe fusion machine manufacturer to continuously offer advanced training Course offerings ar...

Страница 4: ...Fulton Street Tulsa Oklahoma 74158 0550 PHONE 918 836 8611 FAX 918 831 9285 EMAIL fusion McElroy com Note Certain repairs warranty work and inquiries may be directed at McElroy s discretion to an aut...

Страница 5: ...the Coupon 3 4 Remove the Coupon 3 5 Inspect the Coupon 3 6 Mount the Coupon 3 6 Perform Test 3 7 Inspect Coupon Interpret Result 3 8 Maintenance Preventative Maintenance 4 1 Cleaning the Machine 4 1...

Страница 6: ...Table of Contents Hydraulic Fluids Hydraulic Fluids 5 1 Maintenance Checklist Maintenance Checklist 6 1 Specifications Field Tensile Tester 7 1...

Страница 7: ...actices IMPORTANT can help you do a better job or make your job easier in some way PELIGRO PELIGRO WR00051 11 30 92 TX00030 12 1 92 Read and Understand Do not operate this equipment until you have car...

Страница 8: ...al sounds SMELL odors like burning insulation hot metal burning rubber hot oil or natural gas FEEL any changes in the way the equipment operates SEE problems with wiring and cables hydraulic connectio...

Страница 9: ...ion Equipment Safety Lifting Safety The machine weighs 105 lbs 48 Kg Using one person to lift the machine may result in injury Two people are required to lift the machine TX04091 5 25 10 HeavyLifting5...

Страница 10: ...orm tests on coupons that were created from fusions of like pipes The tester has a gauge and DataLogger port on the machine These items are used for reference and are not considered part of the qualit...

Страница 11: ...e tested One pin inserts through the clevis and holds one end of the coupon and the other pin inserts through the end of the machine and holds the other end of the coupon TX04069 5 25 10 Drill Bit The...

Страница 12: ...es an advantage to the fusion joint over the pipe material Templates are available in 95 90 and 85 width relationships with others upon request The In Field Tensile Tester includes the 95 coupon templ...

Страница 13: ...n of the coupon for testing A reciprocating saw with a coarse woodcutting blade A 1 2 chuck heavy duty 650 rpm drill Two 10 deck screws that are 3 5 or longer Electric screwdriver and correct driver b...

Страница 14: ...Attach Template to Pipe 4 or Larger Place the template on the pipe saddle side down Align the alignment marks on the template with the center of the fusion joint Carefully apply deck screws tighten f...

Страница 15: ...n the alignment marks on the template with the center of the fusion joint Attach the two U bolts around the pipe and through the template with the washers and nuts Tighten the nuts until the pipe is h...

Страница 16: ...good surface finish IMPORTANT On thick wall pipe drill partially through the pipe then clear the shaving with a pair of needle nose pliers and then continue to drill through the pipe This will prevent...

Страница 17: ...rill and saw Failure to follow all the drill and saw instructions may result in electric shock fire and or serious personal injury Using a reciprocating saw make saw cuts from the inner four holes out...

Страница 18: ...n half long ways so that you have your holes all on one side of the cut pipe Saw cut one end of the pipe so that it is 1 25 away from the edge of the outer hole Make saw cuts on the inner holes from t...

Страница 19: ...of the pipe with calipers to ensure that the widths are in proper relationship to each other NOTICE Ensure joint temperature and pipe temperature are the same Failure to do so may result in a false f...

Страница 20: ...upon Remove the coupon NOTICE The gauge does not provide significant information during a test and should be ignored TX04080 1 31 11 Additional Coupons Your quality control procedures may require addi...

Страница 21: ...r with the fusion machine to verify the procedure is correct Adverse Conditions Was the fusion joint made in an extreme ambient temperature situation Was the fusion joint made in inclement weather rai...

Страница 22: ...10 CD00142 11 2 94 CD00178 5 3 96 4 1 Check Hydraulic Fluid The hydraulic fluid level should be checked daily If the hydraulic oil is not half full from the top of the pump oil must be added Do not ov...

Страница 23: ...machine 45 degrees so that the pump is facing up Pump the machine moving the cylinder in and out completely several times When bled the machine should move immediately when pumped Any pause may indica...

Страница 24: ...80 F over the ambient temperature depending on the pressure setting age of the pump wind etc Mobil Univis N46 hydraulic fluid is installed at our factory The advantage of this fluid is a wider temper...

Страница 25: ...Machine is free of hydraulic leaks Directional Control Valve operates smoothly Hydraulic pump is filled to correct level All hardware is on the machine Hydraulic gauge reads correctly All nuts and bol...

Страница 26: ...mmodates 2 IPS and larger pipe Hand pump system tests coupon Max System Pressure 1400 psi Fluid Capacity 1 pint Drill Bit Diameter and Type High Speed Steel 1 diameter with a 1 2 shank 12 long with 9...

Страница 27: ...his manual is waterproof tear resistant grease resistant abrasion resistant and the bonding quality of the printing ensures a readable durable product The material does not contain any cellulose based...

Страница 28: ......

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