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IMPORTANT SAFETY INFORMATION

Please read all instructions before servicing this equipment. 
Pay attention to all safety warnings and any other special 
notes highlighted in the manual. Safety markings are 
used frequently throughout this manual to designate a 
degree or level of seriousness and should not be ignored. 

WARNING

 indicates a potentially hazardous situation that 

if not avoided, could result in personal injury or death. 

CAUTION

 indicates a potentially hazardous situation that 

if not avoided, may result in minor or moderate injury or 
property damage.

REQUIREMENTS & CODES

 WARNING:

The safety information listed below must be 
followed during the installation, service, and 
operation of this furnace. Failure to follow safety 
recommendations could result in possible 
damage to the equipment, serious per

sonal 

injury or death.

•  This furnace must be installed in accordance with these 

instructions, all applicable local building codes and 
the current revision of the National Fuel Gas Code 
(NFPA54/ANSI Z223.1) or the Natural Gas and Propane 
Installation Code, CAN/CGA B149.1.

• Use only with type of gas approved for this furnace. 

Refer to the furnace rating plate.

• Install this furnace only in a location and position as 

specifi ed in Table 1 (page 6).

• Provide adequate combustion and ventilation air to the 

furnace space as specifi ed on pages 7 - 14.

•  Provide adequate clearances around the vent air intake 

terminal as specifi ed in Figures 6 - 9 (pages 12 - 13).

• Combustion products must be discharged outdoors. 

Connect this furnace to an approved vent system only, 
as specifi ed on pages 10 - 14.

• Never test for gas leaks with an open fl ame. Use a 

commercially available soap solution to check all 
connections. See page 21.

• This furnace is designed to operate with a maximum 

external pressure rise of 0.5 inches of water column. 
Consult Tables 8 - 10 (pages 34 - 36), and the rating 
plate for the proper circulating air fl ow and temperature 
rise. It is important that the duct system be designed 
to provide the correct fl ow rates and external pressure 
rise. An improperly designed duct system can result in 
nuisance shutdowns, and comfort or noise issues.

• When supply ducts carry air circulated by the furnace 

to areas outside the space containing the furnace, the 
return air shall also be handled by duct(s) sealed to 
the furnace casing and terminating in the conditioned 
space. See pages 14 - 15.

• A gas-fi red furnace for installation in a residential garage 

must be installed as specifi ed on page 6.

• This furnace may be used for temporary heating of 

buildings or structures under construction. See the 
guidelines listed on pages 5.

• This furnace is not approved for installation in mobile 

homes. Installing this furnace in a mobile home could 
cause fi re, property damage, and/or personal injury.

• The Commonwealth of Massachusetts requires 

compliance with regulation 248 CMR 4.00 and 5.00 for 
installation of through – the – wall vented gas appliances 
as follows:

1.  For direct-vent appliances, mechanical-vent heating 

appliances or domestic hot water equipment, where 
the bottom of the vent terminal and the air intake is 
installed below four feet above grade the following 
requirements must be satisfi ed:

a.)  A carbon monoxide (CO) detector and alarm shall be 

placed on each fl oor level where there are bedrooms. 
The detector shall comply with NFPA 720 (2005 
Edition) and be mounted in the living area outside the 
bedroom(s).

b.) A (CO) detector shall be located in the room that 

houses the appliance or equipment and shall:

•  Be powered by the same electrical circuit as the 

appliance or equipment. Only one service switch shall 
power the appliance and the (CO) detector;

• 

Have battery back-up power;

•  Meet ANSI/UL 2034 Standards and comply with 

NFPA 720 (2005 Edition); and Approved and listed 
by a Nationally Recognized Testing Laboratory as 
recognized under 527 CMR.

c.) A Product-approved vent terminal must be used, 

and if applicable, a product-approved air intake must 
be used. Installation shall be in strict compliance 
with the manufacturer’s instructions. A copy of the 
installation instructions shall remain with the appliance 
or equipment at the completion of the installation.

d.)  A metal or plastic identifi cation plate shall be mounted 

at the exterior of the building, four feet directly above 
the location of vent terminal. The plate shall be of 
suffi cient size, easily read from a distance of eight 
feet away, and read “Gas Vent Directly Below”.

2.  For direct-vent appliances, mechanical-vent heating 

appliances or domestic hot water equipment where 
the bottom of the vent terminal and the air intake is 
installed above four feet above grade the following 
requirements must be satisfi ed:

a.) A (CO) detector and alarm shall be placed on each 

fl oor level where there are bedrooms. The detector 
shall comply with NFPA 720 (2005 Edition) and be 
mounted in the living area outside the bedroom(s).

b.)  The (CO) detector shall:
• 

Be located in the room that houses the appliance or 
equipment;

• 

Be hard-wired or battery powered or both.

• 

Shall comply with NFPA 720 (2005 Edition).

c.) A product-approved vent terminal must be used, 

and if applicable, a product-approved air intake must 
be used. Installation shall be in strict compliance 

Содержание *TC

Страница 1: ...llow the gas supplier s instructions If you cannot reach your gas supplier call the fire department WARNING RISQUE D INCENDIE OU D EXPLOSION Le non respect des avertissements de s curit pourrait entra...

Страница 2: ...R REQUIREMENTS 14 Plenums Air Ducts 14 Supply Air Connections 15 Upflow Horizontal Furnaces 15 Downflow Furnaces 15 Return Air Connections 15 Upflow Horizontal Furnaces 15 Side Return Installations 15...

Страница 3: ...l Cooling Heat Pump CFM Variable Speed 36 Gas Information 37 Table 11 Gas Flow Rates 37 Table 12 Gas Pipe Capacities 37 Table 13 High Altitude Deration Chart for Propane Gas 38 Table 14 Natural Gas He...

Страница 4: ...may be used for temporary heating of buildings or structures under construction See the guidelines listed on pages 5 This furnace is not approved for installation in mobile homes Installing this furn...

Страница 5: ...uous return temperature must not be below 60 F 15 C Occasionally a temporary return temperature of 55 F 12 C is acceptable However operation with a return temperature below 55 F 12 C is not allowed He...

Страница 6: ...hes Back 0 Inches Allow 24 in minimum clearance for servicing Recommended clearance is 36 in TOP FRONT UPFLOW APPLICATIONS HORIZONTAL APPLICATIONS VENT TOP FRONT DOWNFLOW APPLICATIONS SIDE TOP BOTTOM...

Страница 7: ...rit ci dessus rouvrir les portes et les fen tres et remettre les ventilateurs d vacuation les registres de foyers et tout autre appareil fonctionnant au gaz leur tat de fonctionnement initial CARBON M...

Страница 8: ...icted If the furnace is operated without adequate air for combustion the flame roll out switch will open turning off the gas supply to the burners NOTE This safety device is a manually reset switch DO...

Страница 9: ...freely exchange with the outdoors Figure 2 Outdoor Air Using Vertical Ducts If combustion air is taken from outdoors through vertical ducts the openings and ducts must have a minimum free area of one...

Страница 10: ...G Upon completion of the furnace installation carefully inspect the entire flue system both inside and outside the furnace to assure it is properly sealed Leaks in the flue system can result in seriou...

Страница 11: ...aterial Vent and combustion air pipe and fittings must be one of the following materials in the list and must conform to the indicated ANSI ASTM standards Cement must conform to ASTM Standard D2564 fo...

Страница 12: ...install a coupling 1 Slide the rubber coupling over the end of the pipe that is attached to the furnace and secure it with one of the hose clamps 2 Slide the other end of the rubber coupling onto the...

Страница 13: ...gths noted in Table 2 page 11 For Canadian installations please refer to the Canadian Installation Code CAN CGA B149 1 or 2 and or local codes For extremely cold climates or for conditions of short fu...

Страница 14: ...QUIREMENTS WARNING Do not allow combustion products to enter the circulating air supply Failure to prevent the circulation of combustion products into the living space can create potentially hazardous...

Страница 15: ...rn air NOTE Do not use the back of the furnace for return air Side Return Installations To attach the return air duct to the left or right side of the furnace punchoutthefourknockouts Figure29 fromthe...

Страница 16: ...ecifications Upflow Installation WARNING The furnace must not be installed directly on carpeting tile oranycombustiblematerialother than wood flooring Side Return Air Inlet TCseriesgasfurnacesareshipp...

Страница 17: ...inducer assembly 2 See Figure 14 page 18 2 Remove the inducer assembly ground wire 3 from the blower deck 4 or door 3 Removefourscrews 5 securingtheinducerassembly 2 to the header box 6 4 Remove drain...

Страница 18: ...have two pairs of switches One set is connected to the static tap on the inducer assembly and the other to the collector box Downflow TL furnaces require only one pair of switches to be connected to...

Страница 19: ...r grommet should be installed in the 1 5 8 hole prior to running the gas pipe into the cabinet No sealants are required The 3 4 rubber grommet is used if venting out the left side of the cabinet and t...

Страница 20: ...eral rules In some cases the lowest point in the vent system is where it connects to the inducer Options 6 8 In this case one drain at this location is sufficient If the vent exits the furnace horizon...

Страница 21: ...comply with the latest edition of the National Fuel Gas Code ANSI Z223 1 or CAN CGA B149 1 or 2 Installation Codes IMPORTANT NOTES Some local regulations require the installation of a manual main shu...

Страница 22: ...des fuites de gaz Pour la v rification de tous les joints utiliser plut t une solution savonneusecommercialefabriqu esp cifiquement pur la d tection des fuites de gaz Un incendie ou une explosion peut...

Страница 23: ...Shut Off Valve to be 4 to 5 feet above floor NOTE B Inducer assembly omitted for clarity of pipe installation Figure 22 Typical Gas Connections 6 4 2 UPFLOW MODELS DOWNFLOW MODELS 1 See Note B See Not...

Страница 24: ...to LP Propane gas must be performed by qualified service personnel using a factory supplied conversion kit Failure to use the properconversionkitcancausefire explosion propertydamage carbonmonoxidepo...

Страница 25: ...be controleed by a 24 VAC thermostat The thermostat s wiring must comply with the current provisions of the NEC ANSI NFPA 70 and with applicable local codes having jurisdiction NORDYNE no longer supp...

Страница 26: ...it s Y C terminals Single Stage AC Two Stage Thermostat This option uses the full two stage heating capability of the furnace with a single stage outdoor unit See Figure 22 Connect the thermostat s W1...

Страница 27: ...7 2 If using a separate humidistat connect the DHUM R terminals on the humidistat to the DHUM R terminals on the motor control board In this option the DHUM output of the humidistat must be set to be...

Страница 28: ...s until all of the checks in the previous steps have been completed 1 Set the thermostat to the lowest setting 2 Turn off all electrical power to the furnace 3 Follow the Operating Instructions on the...

Страница 29: ...lowers should continue to run when the limit switch opens 1 Check the blower door for secure mounting and that there is power to the furnace 2 Block the return airflow to the furnace by installing a c...

Страница 30: ...tinues to run the fan for a period of 60 seconds Fan Mode When the thermostat energizes the G terminal for continuous fan without calling for heat or cooling the indoor fan is energized on the selecte...

Страница 31: ...gas control switch to the OFF position 5 Disconnect the wires from the gas valve igniter flame sensor and flame rollout switch CAUTION To prevent damage to the unit or internal components it is recomm...

Страница 32: ...alified service technician to identify and repair the problem If the furnace still doesn t operate check the Flame Roll out Switches Figure 41 and reset if necessary If the furnace operates when the F...

Страница 33: ...s 1 5 8 T stat 7 8 18 1 2 Front Brace LEFT SIDE RIGHT SIDE Electric 7 8 25 1 2 22 1 2 Gas 1 5 8 Vent pipe 3 Cond 1 1 16 B 19 FLANGES TOP VIEW 3 7 1 2 Flue C BOTTOM VIEW Electric 7 8 Vent pipe 3 Cond 1...

Страница 34: ...5 0 0 1 0 1 525 58 1 450 61 1 375 64 1 300 68 1 225 72 1 150 76 1 075 82 1 000 88 1 0 1 0 1 620 54 1 540 57 1 465 60 1 390 63 1 315 67 1 240 71 1 165 76 1 090 81 0 1 1 0 1 695 52 1 620 54 1 545 57 1 4...

Страница 35: ...345 52 1 345 65 1 0 0 1 460 48 1 460 60 1 0 1 1 575 45 1 575 56 1 1 0 1 690 42 1 690 52 1 1 1 1 805 39 1 805 49 D CABINET Switch Settings for Heat 0 OFF 1 ON TC TL 120D VD Input BTU 120 000 1 2 3 4 CF...

Страница 36: ...7 8 LOW HIGH 0 0 0 0 705 1 025 2 5 TON 0 0 0 1 750 1 090 3 TON 0 0 1 0 795 1 155 0 0 1 1 840 1 220 0 1 0 0 885 1 285 3 5 TON 0 1 0 1 930 1 350 0 1 1 0 975 1 415 4 TON 0 1 1 1 1 020 1 480 1 0 0 0 1 065...

Страница 37: ...ER REVOLUTION OF GAS METER 1 5 10 10 360 1 800 3 600 12 300 1 500 3 000 14 257 1 286 2 571 16 225 1 125 2 250 18 200 1 000 2 000 20 180 900 1 800 22 164 818 1 636 24 150 750 1 500 26 138 692 1 385 28...

Страница 38: ...56 56 56 56 ORIFICE SIZE 4 2 9 0 4 2 9 0 4 2 9 0 4 2 9 0 MANIFOLD PRESSURE 8 000 to 10 000 FT 56 56 56 56 ORIFICE SIZE 4 2 8 5 4 2 8 5 4 2 8 5 4 2 8 5 MANIFOLD PRESSURE LOCAL HEATING VALUES FOR NATUR...

Страница 39: ...PRESSURE 9 000 to 9 999 FT 48 48 48 48 ORIFICE SIZE 1 7 2 8 1 7 2 8 1 7 2 8 1 7 2 8 MANIFOLD PRESSURE Table 16 High Altitude Deration Chart for Natural Gas Low heating Value NATURAL GAS with LOW HEAT...

Страница 40: ..._IN H_OUT L2 OUT L2 IN L1 IN L1 OUT Y1_OUT Y Y2_OUT W_OUT C EXPANSION PORT R RED GREEN NOT FOR FIELD USE CONNECTION TO FURNACE CONTROL BOARD CONNECTION TO IQ THERMOSTAT IF APPLICABLE MOTOR WIRING HARN...

Страница 41: ...REEN BROWN BROWN YELLOW VIOLET VIOLET VIOLET ORANGE ORANGE ORANGE VENT LIMIT ON SELECT MODELS BLACK 120V WHITE NEUTRAL GROUND 710916 CONDENSATE ON SELECT MODELS Refer to the Installation Instructions...

Страница 42: ...END 0409 LOW VOLTAGE HIGH VOLTAGE BLUE BLUE BLUE BLUE BLACK BLACK 120V WHITE BLACK BLACK BLACK BLACK BLACK BLACK WHITE WHITE NEUTRAL BLACK WHITE WHITE RED RED GREEN GROUND GREEN BROWN BROWN YELLOW VIO...

Страница 43: ...AL GROUND CONDENSATE ON SELECT MODELS BLACK VIOLET For 80 and 90 2 Stage Variable Speed Upflow Furnaces WIRING DIAGRAM 7109180 FIELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE Refer to the Installation In...

Страница 44: ...t Flash Off Low Flame Sensor Signal Flame Present Diagnostic Description FAULT CONDITIONS Diagnostic Description Yellow LED Continuous Flash On Alternating Flash Motor Fault On Off 0409 FLAME ROLL OUT...

Страница 45: ...ance 6 inches 15cm for appliances 10 000 Btuh 3kW 6 inches 15cm for appliances 10 000 Btuh 3kW 4 ft 1 2m below or to side of opening 1 ft 300mm above opening 12 inches 30cm for appliances 10 000 Btuh...

Страница 46: ...5 ft Intervals Upward Pitch 1 4 per foot Flue Pipe First support placed as close to furnace connection as possible Wall Normal Snow Level COMBUSTION AIR 90 Elbow both ends Seal Caulk Around Pipes at B...

Страница 47: ...o length to resemble illustration NOTES Header box drain tubing is routed thru the blower deck and side of cabinet Header box drain tubing is routed thru the blower deck and side of cabinet Drain Line...

Страница 48: ...TION AIR FLUE PIPE AIR FLOW 1 2 3 4 5 6 7 8 Rubber Grommet COMBUSTION AIR See VIEW C for drain line positions See VIEW C for drain line positions See VIEW D for drain line positions Plug Plug See VIEW...

Страница 49: ...W E for drain line positions PVC TEE Reducer 1 2 x 1 2 Hose Barb 1 All drain lines must be trapped with J Trap or field supplied loop 2 Drain line traps may be positioned inside or outside the cabinet...

Страница 50: ...Switches Inducer Motor Control Box Inducer Limit Switch Main Air Limit Switch AIR AIR FLOW FLOW 1 2 3 4 5 6 7 8 Burner Assembly Flame Sensor Roll Out Switch Finish Flange Blower Assembly behind blowe...

Страница 51: ...51...

Страница 52: ...NAME CITY STATE INSTALLATION ADDRESS CITY STATE UNIT MODEL UNIT SERIAL Minimum clearances per Table 1 page 6 YES NO Has the owner s information been reviewed with the home owner YES NO Has the literat...

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