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8

General Information

 WARNING:

Furnace installation using methods other than 
those described in the following sections must 
comply with the National Fuel Gas Code (NFGC) 
and all applicable local codes.

•  Instructions for determining the adequacy of combustion 

air for an installation can be found in the current revision 
of the NFGC (ANSI Z223.1 / NFPA54). 

Consult local 

codes for special requirements

. These requirements 

are for US installations as found in the NFGC.

• The requirements in Canada (B149.1) are structured 

differently. Consult with B149.1 and local code offi cials 
for Canadian installations.

This condensing furnace is certifi ed for installation either as 
a Direct Vent (2-pipe) or Conventional (1-pipe) appliance. 
Direct Vent appliances draw combustion air from the 
outdoors and vent combustion products back outside. 
Installation with air taken from around the furnace is often 
referred to as Conventional installation - i.e. only the vent 
(exhaust) pipe is provided.

Provisions must be made during the installation of 
this furnace that provide an adequate supply of air for 
combustion. The combustion air from the outside needs 
to be clear of chemicals that can cause corrosion. The 
inlet pipe should not be placed near corrosive chemicals 
such as those listed on page 5.

Another important consideration when selecting one or 
two pipe installation is the quality of the Indoor air which 
can sometimes be contaminated with various household 
chemicals . These chemicals can cause severe corrosion 
in the furnace combustion system. A 2-pipe installation 
has the additional advantage that it isolates the system 
from the effects of negative pressure in the house.

 CAUTION:

Exhaust fans, clothes dryers, fi replaces  and 
other appliances that force air from the house 
to the outdoors can create a negative pressure 
inside the house, resulting in improper furnace 
operation or unsafe conditions such as fl ame roll 
out. It is imperative that suffi cient air exchange 
with the outdoors is provided to prevent 
depressurization. Additional information about 
testing negative pressure problems can be 
found in the National Fuel Gas Code.

Air openings on top of the furnace and openings in closet 
doors or walls must never be restricted. If the furnace is 
operated without adequate air for combustion, the fl ame 
roll-out switch will open, turning off the gas supply to the 

burners. 

NOTE: This safety device is a manually reset 

switch.

 

DO NOT install jumper wires across these 

switches to defeat their function or reset a switch 
without identifying and correcting the fault condition.

 If 

a switch must be replaced, use only the correct sized part 
specifi ed in the Replacement Parts List provided online. 

Direct Vent Furnaces

Direct Vent (2-pipe) furnaces draw combustion air directly 
from the outdoors and then vent the combustion products 
back outside, isolating the entire system from the indoor 
space. It is important to make sure that the whole system 
is sealed and clearances to combustibles are maintained 
regardless of the installation being in a confi ned or 
unconfi ned space.

Conventional Furnaces - Confi ned Spaces

A confi ned space is an area with volume less than 50 
cubic feet per 1,000 Btuh of the combined input rates of 
all appliances drawing combustion air from that space. 
Furnace closets, small equipment rooms and garages are 
confi ned spaces. Furnaces installed in a confi ned space 
which supply heated air to areas outside the space must 
draw return air from outside the space and must have the 
return air ducts tightly sealed to the furnace. Ducts must 
have cross - sectional area at least as large as the free area 
of their respective openings to the furnace space. Attics 
or crawl spaces must connect freely with the outdoors if 
they are the source of air for combustion and ventilation.

The required sizing of these openings is determined by 
whether inside or outside air is used to support combustion, 
the method by which the air is brought to the space, and 
by the total input rate of all appliances in the space. In 
all cases, the minimum dimension of any combustion air 
opening is 3 inches.

Air From Inside

If combustion air is taken from the heated space, the two 
openings must each have a free area of at least one square 
inch per 1,000 Btuh of total input of all appliances in the 
confi ned space, but 

not less than 

100 square inches of 

free area (Figure 1, page 9)

.

Example

:

If the combined input rate of all appliances is less 
than or equal to 100,000 Btuh, each opening must 
have a free area of at least 100 square inches. If the 
combined input rate of all appliances is 120,000 Btuh, 
each opening must have a free area of at least 120 
square inches.

Содержание *TC

Страница 1: ...llow the gas supplier s instructions If you cannot reach your gas supplier call the fire department WARNING RISQUE D INCENDIE OU D EXPLOSION Le non respect des avertissements de s curit pourrait entra...

Страница 2: ...R REQUIREMENTS 14 Plenums Air Ducts 14 Supply Air Connections 15 Upflow Horizontal Furnaces 15 Downflow Furnaces 15 Return Air Connections 15 Upflow Horizontal Furnaces 15 Side Return Installations 15...

Страница 3: ...l Cooling Heat Pump CFM Variable Speed 36 Gas Information 37 Table 11 Gas Flow Rates 37 Table 12 Gas Pipe Capacities 37 Table 13 High Altitude Deration Chart for Propane Gas 38 Table 14 Natural Gas He...

Страница 4: ...may be used for temporary heating of buildings or structures under construction See the guidelines listed on pages 5 This furnace is not approved for installation in mobile homes Installing this furn...

Страница 5: ...uous return temperature must not be below 60 F 15 C Occasionally a temporary return temperature of 55 F 12 C is acceptable However operation with a return temperature below 55 F 12 C is not allowed He...

Страница 6: ...hes Back 0 Inches Allow 24 in minimum clearance for servicing Recommended clearance is 36 in TOP FRONT UPFLOW APPLICATIONS HORIZONTAL APPLICATIONS VENT TOP FRONT DOWNFLOW APPLICATIONS SIDE TOP BOTTOM...

Страница 7: ...rit ci dessus rouvrir les portes et les fen tres et remettre les ventilateurs d vacuation les registres de foyers et tout autre appareil fonctionnant au gaz leur tat de fonctionnement initial CARBON M...

Страница 8: ...icted If the furnace is operated without adequate air for combustion the flame roll out switch will open turning off the gas supply to the burners NOTE This safety device is a manually reset switch DO...

Страница 9: ...freely exchange with the outdoors Figure 2 Outdoor Air Using Vertical Ducts If combustion air is taken from outdoors through vertical ducts the openings and ducts must have a minimum free area of one...

Страница 10: ...G Upon completion of the furnace installation carefully inspect the entire flue system both inside and outside the furnace to assure it is properly sealed Leaks in the flue system can result in seriou...

Страница 11: ...aterial Vent and combustion air pipe and fittings must be one of the following materials in the list and must conform to the indicated ANSI ASTM standards Cement must conform to ASTM Standard D2564 fo...

Страница 12: ...install a coupling 1 Slide the rubber coupling over the end of the pipe that is attached to the furnace and secure it with one of the hose clamps 2 Slide the other end of the rubber coupling onto the...

Страница 13: ...gths noted in Table 2 page 11 For Canadian installations please refer to the Canadian Installation Code CAN CGA B149 1 or 2 and or local codes For extremely cold climates or for conditions of short fu...

Страница 14: ...QUIREMENTS WARNING Do not allow combustion products to enter the circulating air supply Failure to prevent the circulation of combustion products into the living space can create potentially hazardous...

Страница 15: ...rn air NOTE Do not use the back of the furnace for return air Side Return Installations To attach the return air duct to the left or right side of the furnace punchoutthefourknockouts Figure29 fromthe...

Страница 16: ...ecifications Upflow Installation WARNING The furnace must not be installed directly on carpeting tile oranycombustiblematerialother than wood flooring Side Return Air Inlet TCseriesgasfurnacesareshipp...

Страница 17: ...inducer assembly 2 See Figure 14 page 18 2 Remove the inducer assembly ground wire 3 from the blower deck 4 or door 3 Removefourscrews 5 securingtheinducerassembly 2 to the header box 6 4 Remove drain...

Страница 18: ...have two pairs of switches One set is connected to the static tap on the inducer assembly and the other to the collector box Downflow TL furnaces require only one pair of switches to be connected to...

Страница 19: ...r grommet should be installed in the 1 5 8 hole prior to running the gas pipe into the cabinet No sealants are required The 3 4 rubber grommet is used if venting out the left side of the cabinet and t...

Страница 20: ...eral rules In some cases the lowest point in the vent system is where it connects to the inducer Options 6 8 In this case one drain at this location is sufficient If the vent exits the furnace horizon...

Страница 21: ...comply with the latest edition of the National Fuel Gas Code ANSI Z223 1 or CAN CGA B149 1 or 2 Installation Codes IMPORTANT NOTES Some local regulations require the installation of a manual main shu...

Страница 22: ...des fuites de gaz Pour la v rification de tous les joints utiliser plut t une solution savonneusecommercialefabriqu esp cifiquement pur la d tection des fuites de gaz Un incendie ou une explosion peut...

Страница 23: ...Shut Off Valve to be 4 to 5 feet above floor NOTE B Inducer assembly omitted for clarity of pipe installation Figure 22 Typical Gas Connections 6 4 2 UPFLOW MODELS DOWNFLOW MODELS 1 See Note B See Not...

Страница 24: ...to LP Propane gas must be performed by qualified service personnel using a factory supplied conversion kit Failure to use the properconversionkitcancausefire explosion propertydamage carbonmonoxidepo...

Страница 25: ...be controleed by a 24 VAC thermostat The thermostat s wiring must comply with the current provisions of the NEC ANSI NFPA 70 and with applicable local codes having jurisdiction NORDYNE no longer supp...

Страница 26: ...it s Y C terminals Single Stage AC Two Stage Thermostat This option uses the full two stage heating capability of the furnace with a single stage outdoor unit See Figure 22 Connect the thermostat s W1...

Страница 27: ...7 2 If using a separate humidistat connect the DHUM R terminals on the humidistat to the DHUM R terminals on the motor control board In this option the DHUM output of the humidistat must be set to be...

Страница 28: ...s until all of the checks in the previous steps have been completed 1 Set the thermostat to the lowest setting 2 Turn off all electrical power to the furnace 3 Follow the Operating Instructions on the...

Страница 29: ...lowers should continue to run when the limit switch opens 1 Check the blower door for secure mounting and that there is power to the furnace 2 Block the return airflow to the furnace by installing a c...

Страница 30: ...tinues to run the fan for a period of 60 seconds Fan Mode When the thermostat energizes the G terminal for continuous fan without calling for heat or cooling the indoor fan is energized on the selecte...

Страница 31: ...gas control switch to the OFF position 5 Disconnect the wires from the gas valve igniter flame sensor and flame rollout switch CAUTION To prevent damage to the unit or internal components it is recomm...

Страница 32: ...alified service technician to identify and repair the problem If the furnace still doesn t operate check the Flame Roll out Switches Figure 41 and reset if necessary If the furnace operates when the F...

Страница 33: ...s 1 5 8 T stat 7 8 18 1 2 Front Brace LEFT SIDE RIGHT SIDE Electric 7 8 25 1 2 22 1 2 Gas 1 5 8 Vent pipe 3 Cond 1 1 16 B 19 FLANGES TOP VIEW 3 7 1 2 Flue C BOTTOM VIEW Electric 7 8 Vent pipe 3 Cond 1...

Страница 34: ...5 0 0 1 0 1 525 58 1 450 61 1 375 64 1 300 68 1 225 72 1 150 76 1 075 82 1 000 88 1 0 1 0 1 620 54 1 540 57 1 465 60 1 390 63 1 315 67 1 240 71 1 165 76 1 090 81 0 1 1 0 1 695 52 1 620 54 1 545 57 1 4...

Страница 35: ...345 52 1 345 65 1 0 0 1 460 48 1 460 60 1 0 1 1 575 45 1 575 56 1 1 0 1 690 42 1 690 52 1 1 1 1 805 39 1 805 49 D CABINET Switch Settings for Heat 0 OFF 1 ON TC TL 120D VD Input BTU 120 000 1 2 3 4 CF...

Страница 36: ...7 8 LOW HIGH 0 0 0 0 705 1 025 2 5 TON 0 0 0 1 750 1 090 3 TON 0 0 1 0 795 1 155 0 0 1 1 840 1 220 0 1 0 0 885 1 285 3 5 TON 0 1 0 1 930 1 350 0 1 1 0 975 1 415 4 TON 0 1 1 1 1 020 1 480 1 0 0 0 1 065...

Страница 37: ...ER REVOLUTION OF GAS METER 1 5 10 10 360 1 800 3 600 12 300 1 500 3 000 14 257 1 286 2 571 16 225 1 125 2 250 18 200 1 000 2 000 20 180 900 1 800 22 164 818 1 636 24 150 750 1 500 26 138 692 1 385 28...

Страница 38: ...56 56 56 56 ORIFICE SIZE 4 2 9 0 4 2 9 0 4 2 9 0 4 2 9 0 MANIFOLD PRESSURE 8 000 to 10 000 FT 56 56 56 56 ORIFICE SIZE 4 2 8 5 4 2 8 5 4 2 8 5 4 2 8 5 MANIFOLD PRESSURE LOCAL HEATING VALUES FOR NATUR...

Страница 39: ...PRESSURE 9 000 to 9 999 FT 48 48 48 48 ORIFICE SIZE 1 7 2 8 1 7 2 8 1 7 2 8 1 7 2 8 MANIFOLD PRESSURE Table 16 High Altitude Deration Chart for Natural Gas Low heating Value NATURAL GAS with LOW HEAT...

Страница 40: ..._IN H_OUT L2 OUT L2 IN L1 IN L1 OUT Y1_OUT Y Y2_OUT W_OUT C EXPANSION PORT R RED GREEN NOT FOR FIELD USE CONNECTION TO FURNACE CONTROL BOARD CONNECTION TO IQ THERMOSTAT IF APPLICABLE MOTOR WIRING HARN...

Страница 41: ...REEN BROWN BROWN YELLOW VIOLET VIOLET VIOLET ORANGE ORANGE ORANGE VENT LIMIT ON SELECT MODELS BLACK 120V WHITE NEUTRAL GROUND 710916 CONDENSATE ON SELECT MODELS Refer to the Installation Instructions...

Страница 42: ...END 0409 LOW VOLTAGE HIGH VOLTAGE BLUE BLUE BLUE BLUE BLACK BLACK 120V WHITE BLACK BLACK BLACK BLACK BLACK BLACK WHITE WHITE NEUTRAL BLACK WHITE WHITE RED RED GREEN GROUND GREEN BROWN BROWN YELLOW VIO...

Страница 43: ...AL GROUND CONDENSATE ON SELECT MODELS BLACK VIOLET For 80 and 90 2 Stage Variable Speed Upflow Furnaces WIRING DIAGRAM 7109180 FIELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE Refer to the Installation In...

Страница 44: ...t Flash Off Low Flame Sensor Signal Flame Present Diagnostic Description FAULT CONDITIONS Diagnostic Description Yellow LED Continuous Flash On Alternating Flash Motor Fault On Off 0409 FLAME ROLL OUT...

Страница 45: ...ance 6 inches 15cm for appliances 10 000 Btuh 3kW 6 inches 15cm for appliances 10 000 Btuh 3kW 4 ft 1 2m below or to side of opening 1 ft 300mm above opening 12 inches 30cm for appliances 10 000 Btuh...

Страница 46: ...5 ft Intervals Upward Pitch 1 4 per foot Flue Pipe First support placed as close to furnace connection as possible Wall Normal Snow Level COMBUSTION AIR 90 Elbow both ends Seal Caulk Around Pipes at B...

Страница 47: ...o length to resemble illustration NOTES Header box drain tubing is routed thru the blower deck and side of cabinet Header box drain tubing is routed thru the blower deck and side of cabinet Drain Line...

Страница 48: ...TION AIR FLUE PIPE AIR FLOW 1 2 3 4 5 6 7 8 Rubber Grommet COMBUSTION AIR See VIEW C for drain line positions See VIEW C for drain line positions See VIEW D for drain line positions Plug Plug See VIEW...

Страница 49: ...W E for drain line positions PVC TEE Reducer 1 2 x 1 2 Hose Barb 1 All drain lines must be trapped with J Trap or field supplied loop 2 Drain line traps may be positioned inside or outside the cabinet...

Страница 50: ...Switches Inducer Motor Control Box Inducer Limit Switch Main Air Limit Switch AIR AIR FLOW FLOW 1 2 3 4 5 6 7 8 Burner Assembly Flame Sensor Roll Out Switch Finish Flange Blower Assembly behind blowe...

Страница 51: ...51...

Страница 52: ...NAME CITY STATE INSTALLATION ADDRESS CITY STATE UNIT MODEL UNIT SERIAL Minimum clearances per Table 1 page 6 YES NO Has the owner s information been reviewed with the home owner YES NO Has the literat...

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