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with the manufacturer’s instructions. A copy of the 
installation instructions shall remain with the appliance 
or equipment at the completion of the installation.

Operating gas furnaces in construction environments can 
cause a variety of problems with the furnace. Proper use 
of commercial portable space heating equipment during 
construction is recommended. This gas furnace may be 
used during construction if it is not in violation of any 
applicable codes and the following criteria are met:

• The installation must meet all applicable codes. The 

furnace must be permanently installed according to 
the instructions supplied with the furnace including 
electrical supply, gas supply, duct work and venting. The 
furnace must be controlled by a thermostat properly 
installed according to the instructions supplied with the 
furnace and thermostat. The installation must include 
a properly installed fi lter in the return air system with 
no by-pass air. The fi lter must be inspected frequently 
and replaced when necessary.

• Combustion air must be supplied from outside the 

structure and located such that dust and gases 
from construction activity are not introduced into the 
combustion system.

• Provisions must be made to insure that condensate 

does not freeze in the furnace or condensate drain lines 
during operation and during idle times; for example, 
overnight if turned off. (Condensing furnaces only)

• Before occupying the structure: The filter must be 

replaced or cleaned, the duct work must be inspected 
and cleaned of any construction debris, and the furnace 
must be cleaned and/or repaired if found to be dirty, 
damaged, or malfunctioning in any way by a qualifi ed 
HVAC technician. The furnace shall be inspected and 
approved by applicable local authority even if this 
requires redundant inspections.

• Serial numbers for furnaces used during construction 

must be submitted in writing (fax and email also 
acceptable). This information will be used to track the 
long-term affects of the use during construction on 
furnaces. Proof of this submittal shall be available for 
the fi nal inspection of the furnace prior to occupancy.

• This furnace is designed to operate with return air 

temperatures in ranges normally found in occupied 
residences, including setbacks. Minimum continuous 
return temperature must not be below 60° F (15° C). 
Occasionally a temporary return temperature of 55° F 
(12° C) is acceptable. However, operation with a return 
temperature below 55° F (12° C) is not allowed.

Heating Load

This furnace should be sized to provide the design heating 
load requirement. Heating load estimates can be made 
using approved methods available from Air Conditioning 
Contractors of America (Manual J); American Society of 
Heating, Refrigerating, and Air Conditioning Engineers; 
or other approved engineering methods. 

Excessive 

oversizing of the furnace could cause the furnace 
and/or vent to fail prematurely

. The ductwork should 

be appropriately sized to the capacity of the furnace to 
ensure its proper airfl ow rating.

Combustion Air Quality

 CAUTION:

Combustion air must not be drawn from a 
corrosive atmosphere.

To maximize heat exchanger life, the combustion air 
must be free of chemicals that can form corrosive acidic 
compounds in the combustion gases. The recommended 
source of combustion air is to use outdoor air. However, 
the use of indoor air in most applications is acceptable 
except as listed:
•  If the furnace is installed as a single pipe installation 

in a confi ned space, it is required that the necessary 
combustion air come from the outdoors by way of attic, 
crawl space, air duct, or direct opening. For Installations 
in confi ned spaces, see pages 7 - 10 for combustion 
air requirements.

•  Installations in these locations may require outdoor air

 

for combustion, due to chemical exposures:

 Commercial 

buildings

 

Buildings with indoor pools

 

Furnaces installed in laundry rooms

 Furnaces 

installed in hobby or craft rooms

 

Furnaces installed near chemical storage areas

•  Exposure to the following substances in the combustion 

air supply may require outdoor air

 

for combustion:

Permanent wave solutions
Chlorinated waxes and cleaners
Chlorine based swimming pool chemicals
Water softening chemicals
De-icing salts or chemicals
Carbon Tetrachloride
Halogen type refrigerants
Cleaning solvents (perchloroethylene)
Printing inks, paint removers, varnishes, etc.
Hydrochloric Acid
Cements and glues
Antistatic fabric softeners
Masonry acid washing materials

Operation of Furnace During Construction

 CAUTION:

Failure to follow these instructions will void the 
factory warranty and may signifi cantly reduce 
the life or the performance of the furnace, and/
or result in other unsafe conditions. It is the 
responsibility of the installing contractor to 
insure these provisions are met.

Содержание *TC

Страница 1: ...llow the gas supplier s instructions If you cannot reach your gas supplier call the fire department WARNING RISQUE D INCENDIE OU D EXPLOSION Le non respect des avertissements de s curit pourrait entra...

Страница 2: ...R REQUIREMENTS 14 Plenums Air Ducts 14 Supply Air Connections 15 Upflow Horizontal Furnaces 15 Downflow Furnaces 15 Return Air Connections 15 Upflow Horizontal Furnaces 15 Side Return Installations 15...

Страница 3: ...l Cooling Heat Pump CFM Variable Speed 36 Gas Information 37 Table 11 Gas Flow Rates 37 Table 12 Gas Pipe Capacities 37 Table 13 High Altitude Deration Chart for Propane Gas 38 Table 14 Natural Gas He...

Страница 4: ...may be used for temporary heating of buildings or structures under construction See the guidelines listed on pages 5 This furnace is not approved for installation in mobile homes Installing this furn...

Страница 5: ...uous return temperature must not be below 60 F 15 C Occasionally a temporary return temperature of 55 F 12 C is acceptable However operation with a return temperature below 55 F 12 C is not allowed He...

Страница 6: ...hes Back 0 Inches Allow 24 in minimum clearance for servicing Recommended clearance is 36 in TOP FRONT UPFLOW APPLICATIONS HORIZONTAL APPLICATIONS VENT TOP FRONT DOWNFLOW APPLICATIONS SIDE TOP BOTTOM...

Страница 7: ...rit ci dessus rouvrir les portes et les fen tres et remettre les ventilateurs d vacuation les registres de foyers et tout autre appareil fonctionnant au gaz leur tat de fonctionnement initial CARBON M...

Страница 8: ...icted If the furnace is operated without adequate air for combustion the flame roll out switch will open turning off the gas supply to the burners NOTE This safety device is a manually reset switch DO...

Страница 9: ...freely exchange with the outdoors Figure 2 Outdoor Air Using Vertical Ducts If combustion air is taken from outdoors through vertical ducts the openings and ducts must have a minimum free area of one...

Страница 10: ...G Upon completion of the furnace installation carefully inspect the entire flue system both inside and outside the furnace to assure it is properly sealed Leaks in the flue system can result in seriou...

Страница 11: ...aterial Vent and combustion air pipe and fittings must be one of the following materials in the list and must conform to the indicated ANSI ASTM standards Cement must conform to ASTM Standard D2564 fo...

Страница 12: ...install a coupling 1 Slide the rubber coupling over the end of the pipe that is attached to the furnace and secure it with one of the hose clamps 2 Slide the other end of the rubber coupling onto the...

Страница 13: ...gths noted in Table 2 page 11 For Canadian installations please refer to the Canadian Installation Code CAN CGA B149 1 or 2 and or local codes For extremely cold climates or for conditions of short fu...

Страница 14: ...QUIREMENTS WARNING Do not allow combustion products to enter the circulating air supply Failure to prevent the circulation of combustion products into the living space can create potentially hazardous...

Страница 15: ...rn air NOTE Do not use the back of the furnace for return air Side Return Installations To attach the return air duct to the left or right side of the furnace punchoutthefourknockouts Figure29 fromthe...

Страница 16: ...ecifications Upflow Installation WARNING The furnace must not be installed directly on carpeting tile oranycombustiblematerialother than wood flooring Side Return Air Inlet TCseriesgasfurnacesareshipp...

Страница 17: ...inducer assembly 2 See Figure 14 page 18 2 Remove the inducer assembly ground wire 3 from the blower deck 4 or door 3 Removefourscrews 5 securingtheinducerassembly 2 to the header box 6 4 Remove drain...

Страница 18: ...have two pairs of switches One set is connected to the static tap on the inducer assembly and the other to the collector box Downflow TL furnaces require only one pair of switches to be connected to...

Страница 19: ...r grommet should be installed in the 1 5 8 hole prior to running the gas pipe into the cabinet No sealants are required The 3 4 rubber grommet is used if venting out the left side of the cabinet and t...

Страница 20: ...eral rules In some cases the lowest point in the vent system is where it connects to the inducer Options 6 8 In this case one drain at this location is sufficient If the vent exits the furnace horizon...

Страница 21: ...comply with the latest edition of the National Fuel Gas Code ANSI Z223 1 or CAN CGA B149 1 or 2 Installation Codes IMPORTANT NOTES Some local regulations require the installation of a manual main shu...

Страница 22: ...des fuites de gaz Pour la v rification de tous les joints utiliser plut t une solution savonneusecommercialefabriqu esp cifiquement pur la d tection des fuites de gaz Un incendie ou une explosion peut...

Страница 23: ...Shut Off Valve to be 4 to 5 feet above floor NOTE B Inducer assembly omitted for clarity of pipe installation Figure 22 Typical Gas Connections 6 4 2 UPFLOW MODELS DOWNFLOW MODELS 1 See Note B See Not...

Страница 24: ...to LP Propane gas must be performed by qualified service personnel using a factory supplied conversion kit Failure to use the properconversionkitcancausefire explosion propertydamage carbonmonoxidepo...

Страница 25: ...be controleed by a 24 VAC thermostat The thermostat s wiring must comply with the current provisions of the NEC ANSI NFPA 70 and with applicable local codes having jurisdiction NORDYNE no longer supp...

Страница 26: ...it s Y C terminals Single Stage AC Two Stage Thermostat This option uses the full two stage heating capability of the furnace with a single stage outdoor unit See Figure 22 Connect the thermostat s W1...

Страница 27: ...7 2 If using a separate humidistat connect the DHUM R terminals on the humidistat to the DHUM R terminals on the motor control board In this option the DHUM output of the humidistat must be set to be...

Страница 28: ...s until all of the checks in the previous steps have been completed 1 Set the thermostat to the lowest setting 2 Turn off all electrical power to the furnace 3 Follow the Operating Instructions on the...

Страница 29: ...lowers should continue to run when the limit switch opens 1 Check the blower door for secure mounting and that there is power to the furnace 2 Block the return airflow to the furnace by installing a c...

Страница 30: ...tinues to run the fan for a period of 60 seconds Fan Mode When the thermostat energizes the G terminal for continuous fan without calling for heat or cooling the indoor fan is energized on the selecte...

Страница 31: ...gas control switch to the OFF position 5 Disconnect the wires from the gas valve igniter flame sensor and flame rollout switch CAUTION To prevent damage to the unit or internal components it is recomm...

Страница 32: ...alified service technician to identify and repair the problem If the furnace still doesn t operate check the Flame Roll out Switches Figure 41 and reset if necessary If the furnace operates when the F...

Страница 33: ...s 1 5 8 T stat 7 8 18 1 2 Front Brace LEFT SIDE RIGHT SIDE Electric 7 8 25 1 2 22 1 2 Gas 1 5 8 Vent pipe 3 Cond 1 1 16 B 19 FLANGES TOP VIEW 3 7 1 2 Flue C BOTTOM VIEW Electric 7 8 Vent pipe 3 Cond 1...

Страница 34: ...5 0 0 1 0 1 525 58 1 450 61 1 375 64 1 300 68 1 225 72 1 150 76 1 075 82 1 000 88 1 0 1 0 1 620 54 1 540 57 1 465 60 1 390 63 1 315 67 1 240 71 1 165 76 1 090 81 0 1 1 0 1 695 52 1 620 54 1 545 57 1 4...

Страница 35: ...345 52 1 345 65 1 0 0 1 460 48 1 460 60 1 0 1 1 575 45 1 575 56 1 1 0 1 690 42 1 690 52 1 1 1 1 805 39 1 805 49 D CABINET Switch Settings for Heat 0 OFF 1 ON TC TL 120D VD Input BTU 120 000 1 2 3 4 CF...

Страница 36: ...7 8 LOW HIGH 0 0 0 0 705 1 025 2 5 TON 0 0 0 1 750 1 090 3 TON 0 0 1 0 795 1 155 0 0 1 1 840 1 220 0 1 0 0 885 1 285 3 5 TON 0 1 0 1 930 1 350 0 1 1 0 975 1 415 4 TON 0 1 1 1 1 020 1 480 1 0 0 0 1 065...

Страница 37: ...ER REVOLUTION OF GAS METER 1 5 10 10 360 1 800 3 600 12 300 1 500 3 000 14 257 1 286 2 571 16 225 1 125 2 250 18 200 1 000 2 000 20 180 900 1 800 22 164 818 1 636 24 150 750 1 500 26 138 692 1 385 28...

Страница 38: ...56 56 56 56 ORIFICE SIZE 4 2 9 0 4 2 9 0 4 2 9 0 4 2 9 0 MANIFOLD PRESSURE 8 000 to 10 000 FT 56 56 56 56 ORIFICE SIZE 4 2 8 5 4 2 8 5 4 2 8 5 4 2 8 5 MANIFOLD PRESSURE LOCAL HEATING VALUES FOR NATUR...

Страница 39: ...PRESSURE 9 000 to 9 999 FT 48 48 48 48 ORIFICE SIZE 1 7 2 8 1 7 2 8 1 7 2 8 1 7 2 8 MANIFOLD PRESSURE Table 16 High Altitude Deration Chart for Natural Gas Low heating Value NATURAL GAS with LOW HEAT...

Страница 40: ..._IN H_OUT L2 OUT L2 IN L1 IN L1 OUT Y1_OUT Y Y2_OUT W_OUT C EXPANSION PORT R RED GREEN NOT FOR FIELD USE CONNECTION TO FURNACE CONTROL BOARD CONNECTION TO IQ THERMOSTAT IF APPLICABLE MOTOR WIRING HARN...

Страница 41: ...REEN BROWN BROWN YELLOW VIOLET VIOLET VIOLET ORANGE ORANGE ORANGE VENT LIMIT ON SELECT MODELS BLACK 120V WHITE NEUTRAL GROUND 710916 CONDENSATE ON SELECT MODELS Refer to the Installation Instructions...

Страница 42: ...END 0409 LOW VOLTAGE HIGH VOLTAGE BLUE BLUE BLUE BLUE BLACK BLACK 120V WHITE BLACK BLACK BLACK BLACK BLACK BLACK WHITE WHITE NEUTRAL BLACK WHITE WHITE RED RED GREEN GROUND GREEN BROWN BROWN YELLOW VIO...

Страница 43: ...AL GROUND CONDENSATE ON SELECT MODELS BLACK VIOLET For 80 and 90 2 Stage Variable Speed Upflow Furnaces WIRING DIAGRAM 7109180 FIELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE Refer to the Installation In...

Страница 44: ...t Flash Off Low Flame Sensor Signal Flame Present Diagnostic Description FAULT CONDITIONS Diagnostic Description Yellow LED Continuous Flash On Alternating Flash Motor Fault On Off 0409 FLAME ROLL OUT...

Страница 45: ...ance 6 inches 15cm for appliances 10 000 Btuh 3kW 6 inches 15cm for appliances 10 000 Btuh 3kW 4 ft 1 2m below or to side of opening 1 ft 300mm above opening 12 inches 30cm for appliances 10 000 Btuh...

Страница 46: ...5 ft Intervals Upward Pitch 1 4 per foot Flue Pipe First support placed as close to furnace connection as possible Wall Normal Snow Level COMBUSTION AIR 90 Elbow both ends Seal Caulk Around Pipes at B...

Страница 47: ...o length to resemble illustration NOTES Header box drain tubing is routed thru the blower deck and side of cabinet Header box drain tubing is routed thru the blower deck and side of cabinet Drain Line...

Страница 48: ...TION AIR FLUE PIPE AIR FLOW 1 2 3 4 5 6 7 8 Rubber Grommet COMBUSTION AIR See VIEW C for drain line positions See VIEW C for drain line positions See VIEW D for drain line positions Plug Plug See VIEW...

Страница 49: ...W E for drain line positions PVC TEE Reducer 1 2 x 1 2 Hose Barb 1 All drain lines must be trapped with J Trap or field supplied loop 2 Drain line traps may be positioned inside or outside the cabinet...

Страница 50: ...Switches Inducer Motor Control Box Inducer Limit Switch Main Air Limit Switch AIR AIR FLOW FLOW 1 2 3 4 5 6 7 8 Burner Assembly Flame Sensor Roll Out Switch Finish Flange Blower Assembly behind blowe...

Страница 51: ...51...

Страница 52: ...NAME CITY STATE INSTALLATION ADDRESS CITY STATE UNIT MODEL UNIT SERIAL Minimum clearances per Table 1 page 6 YES NO Has the owner s information been reviewed with the home owner YES NO Has the literat...

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